Paper 13100-3
Paper 13100-3
Rapid manufacturing of 0.5m class lightweight mirrors using a Lean Cell approach
16 June 2024 • 10:50 - 11:05 Japan Standard Time | Room G214, North - 2F
Abstract
To unlock the potential of space, there is a push for better optical imaging, including for larger parabolic on and off-axis mirrors. Costs and lead times have prohibited many programs from scaling. To answer this call, Optimax is developing manufacturing capabilities using a Lean Cell approach, where generation, polishing, smoothing, final figuring, and core metrology are centrally located and tightly controlled. This approach, and its adaptability, will allow lead time reduction from 60+ weeks to eight weeks for 0.5 m optics. Because all components are contained in one cell, ownership of results is carefully monitored by engineers and technicians from start to finish, increasing the quality and decreasing the decision-making time between steps. Finally, advances in the coating capabilities allow for a variety of customized, 0.5 m optic size coating formulations to finish the process. Data from recent projects will be shared to highlight the process and capabilities.
Presenter
Optimax Systems, Inc. (United States)
Mike Hyman is the CTO at Optimax, a high precision optics manufacturer, located in Ontario, NY. Leading Optimax’s technology development for advanced applications and supporting optical components and optical solutions, Mr. Hyman is responsible for forging Optimax’s next generation high-precision optics manufacturing and metrology solutions. Mr. Hyman began his career at Optimax in 2004 as a high school intern. He has served in many roles during his near 20-year career at Optimax, including hands-on optics manufacturing as an Optician in all of Optimax’s manufacturing departments, Manufacturing Engineer, Metrology Engineer, Manufacturing Group Leader, and Director of Optimax’s Laser Grade Optics Business Unit. Mr. Hyman serves on the Board of the RTMA (Rochester Technology and Manufacturing Association) and supports outreach or workforce development activities in the Rochester community. He holds a Bachelor’s in Mfg.Eng.Technology. and Master’s in Mechanical Mfg Sys. from RIT.