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- Front Matter: Volume 7544
- Instrumentation Theory and Methodology
- Measurement for Precision and Ultra-Precision Machining
- Novel Instrument and Measurement System
- Modern Optics and Instruments for Precision Measurement
- Sensors, Converters, and Control System
- Optoelectronic System and Optical Instruments Design
- Laser Measurement Techniques and Instruments
- Instrument and Measurement System Calibration
- MEMS and Nanometer Measurement
- Accuracy Theory and Uncertainty Analysis
- Measurement for Advanced Optics Machining
Front Matter: Volume 7544
Front Matter: Volume 7544
Show abstract
This PDF file contains the front matter associated with SPIE Proceedings Volume 7544, including the Title Page, Copyright information, Table of Contents, Introduction, and the Conference Committee listing.
Instrumentation Theory and Methodology
Factorial tests for the air beam assisted form error in-process optical measurement
Show abstract
Form error in-process optical measurement is to provide feedback during a machining process for precision control.
Based on the method of water beam assisted form error in-process optical measurement, a new air beam approach was
proposed to solve the problems of coolant dilution and optical transmittance through multiple media. In order to identify
key parameters to reduce the workload of experimental tests, a factorial test was conducted on transparent window size
At and stability est. Calibration and assessment of At and est were introduced. Factorial test design was also examined.
Results of the study show that vt, va, and da are the key parameters on At. Although all 6 main parameters are not
significant, vt is relatively more important on est. When vt increases, At will decrease. When va or da increases, At will
increase. The findings agree with our understanding of the physical process of fluid flow. When vt decreases, the
transparent window size stability est will be better. Consider both stability est and air velocity va, Run 11 should be the
best choice of conditions for At. A larger transparent window size At typically gives better transparent window size
stability est. To achieve a balance between est and va, a suitable size of transparent window at At=~30 mm2 should be a
good choice. Further studies are necessary to confirm the findings.
Analysis of angle measurement uncertainty for wMPS
Show abstract
Workspace Measurement Position System (wMPS) is a newly developed laser based measuring system for large scale
metrology. Initially, theoretical definition of metrology process models of wMPS is described and uncertainties are
propagated from internal parameters using Monte Carlo simulation in which uncertainty decreases with sampling
duration. Angular uncertainty is affected by internal parameters pointed out by mathematical model and experiments
are then carried out to determine the actual uncertainty in the azimuth and elevation in order to select appropriate
parameters to design the measuring system. Experiment results reveal that wMPS has the ability of accurate
measurement for large volume and the uncertainty is less affected by the working volume. Measuring results shows
wMPS designed based on the parameters achieves relative high measuring precision.
In-situ optical measurement of separation angles between bifacial lines in large scale space
Show abstract
An optical method is proposed for in-situ measurement of angles of space elements separated at a distance of several or
several tens of meters. When it is necessary to measure large objects or geometrical elements within a large scale space,
it is not always possible to bring these workpieces to conventional coordinate measuring machines (CMMs) which are
widely used in industries. Mobile measuring systems provide ideal solutions for these applications. The basic idea of the
presented research work is to set up the multiple common optical references through which the dimensional inspections
of separation angles of bifacial lines in a large scale space can be fulfilled. The angles between the projection light and
each element can be captured through a machine vision system, and thereafter the angles between those corresponding
elements can be determined using the geometrical principles. The method and the calibration approach have been
validated on our designed work station.
Higher order harmonics contribution and suppression in metrology beamline
Hongjun Zhou,
Guanjun Wang,
Jinjin Zheng,
et al.
Show abstract
Using the house-made transmission grating (3300 l/mm) and IRDAXUV100G (USA) photodiode detector, higher
order harmonics contributions have been measured in the spectral radiation standard and metrology beamline at
NSRL and the contributions of the different orders have been analyzed. In order to accurately calibrate the
performance of optical elements, higher order harmonics must be efficiently suppressed. Selecting the suitable
filter in different wavelength, the higher order contributions can be efficiently suppressed. In wavelength region
between 5 nm and 12 nm with proper Zr filters, the contributions of higher order intensity are less than 1.25%,
after modified by quantum efficiency of the detector , the higher order contributions are restricted to less than 0.62
%. In wavelength region between 13 and 17 nm with Si filter, the higher order contributions are almost zero. In
wavelength region between 18 nm and 34 nm with proper Al filter, the contributions of higher order intensity are
less than 8.06%, after modified by quantum efficiency of the detector, the higher order contributions are restricted
to less than 3.08 %.In wavelength region between 35 and 40nm with Al/Mg/Al filter, the higher order
contributions are restricted to less than 10.00 % after modified by quantum efficiency of the detector.
Dual autofocusing algorithm for optical lens measurement system
Zhenjiu Zhang,
Hong Hu
Show abstract
In order to develop an on-line optical lens measurement system, a dual autofocusing algorithm consisting of coarse
autofocusing and fine autofocusing is proposed to realize the accurate and automatic image grabbing. In the procedure of
coarse autofocusing, variance function on the whole image is selected as sharpness evaluation function (SEF), and mean
comparison method is applied to realize the hill-climbing algorithm for focal plane searching. A 3-point method is used
to initialize the searching direction. In the procedure of fine autofocusing, a conditional dilation method based on
mathematical morphology is used to extract the region of interest (ROI), namely, the target images, and a shape factor is
employed to eliminate the disturbance regions. Brenner function within ROI is selected as SEF, and single-point
comparison method is used to find the focal plane accurately. Compared to the traditional methods, this dual
autofocusing algorithm not only can realize high precision focusing, but also has large autofocusing range. The
experiment results show that the dual autofocusing technique can guarantee that the focusing position locates in the depth
of field. The proposed algorithm is suitable for the on-line optical lens measurement.
Evaluation of vehicle ride comfort based on neural network
Yinhan Gao,
Rongjiang Tang,
Jie Liang
Show abstract
The relationship between subjective ride comfort in a vehicle seat and human whole-body vibration can be modeled
using frequency weightings and rms(root mean square) averaging as specified in ISO2631. However, recent studies
indicate that, there are some flaws in the relationship between subjective response and objective vibration given by the
ISO2631.This paper presents an alternative approach based on neural network model. Time-domain vibration
acceleration signals are processed as neural network inputs, subjective evaluation results are quantified as outputs, and
the weights of neural networks are used as frequency weighting coefficients to evaluate the vehicle ride comfort. The
method has been used to evaluate the ride comfort on a number of conditions with good results achieved.
Analysis of the performance of multi-channel measurement system
Yu-wei Li,
Ya Liu,
Xiao-hui Li
Show abstract
Symmetricom's Multi-channel Measurement System (TSC MMS) is a phase measurement device based on the
measurement principle of dual mixer time difference method (DMTD). TSC MMS is purchased by Time and Frequency
measurement laboratory in National Time Service Center of Chinese Academy of Sciences. In order to evaluate the
measurement capability of DMTD and research the improved method of performance, in this paper, the TSC MMS
performance test platform is set up. We ensure the test signals have better stability than system, and the invariant
environment to reduce the effect of measurement produced by external environment as much as possible. Under the same
condition, three-day data are collected to measure the noise floor of a system. Finally, we analyze the reasons attributing
to the measurement results and proposed a improving method in detail. The measured results demonstrate that the Allan
deviation stability will reach 3E-13 per second when the frequency of the input signals is 10MHz.
Transmission delay measurement for converter
Huijun Zhang,
Xiaohui Li,
Longxia Xu,
et al.
Show abstract
This paper presents two various methods of transmission delay measurement for converter. One is group delay
measurement method for multi-lever converter by means of high performance vector network analyzer. The other is
envelope method used to determine the absolute delay of a converter using fast sampling scope. A scheme and key
technologies of group delay measurement are described. A good measurement example is given and measurement results
and their uncertainty are analyzed. It can not represent the real delay when modulation signals pass though the converter,
Because the group delay curve measurement is performed by a vector network analyzer which needs the input of sweep
frequency stimulation signal. Therefore, the characterization of BPSK modulation signal is analyzed. Transmission delay
measurement method of BPSK modulation signal which passes though the converter is researched. Finally, the two
measurement results obtained using two methods mentioned above are compared.
Detection of abnormal data during dynamic measurement of discontinuous surfaces
Hao Meng,
Lianqing Zhu,
Qingshan Chen
Show abstract
In order to effectively detect and remove abnormal data during dynamic measurement of discontinuous surfaces, this
paper presents an effective method based on the dynamic GM(1,1). The dynamic GM(1,1) is used to implement modeling
for the primary measurement data. The model based on the dynamic GM(1,1) can be a good approximation to normal
data, while insensitive to abnormal data. Through comparing the model with the primary measurement data, abnormal
data can be effectively detected according to a certain criterion. An experiment is carried out to verify the proposed
method for detecting and removing abnormal data. A gross error is artificially introduced into the mesh errors of a hob at
the ninth cutting. For the ninth cutting edge, the residual error between the mesh error and the modeling value is 3.2077
and greater than 2.5S. The mesh error of the ninth cutting edge is abnormal and replaced by the corresponding modeling
value. The experimental result shows that the proposed method can effectively detect and remove abnormal data during
dynamic measurement of discontinuous surfaces.
Estimation of the uncertainty propagation in verification operator of cylindricity errors
Show abstract
According to the operation and operator theory in the new generation geometrical product specification (GPS), the
verification operator of cylindricity errors is an ordered set of several feature operations, including partition,
extraction, filtration, association, and so on. Each feature operation contains some uncertainty due to the variability
of measurement process and the incompleteness of ISO specification, and the uncertainty in previous operation can
be transferred to the subsequent operation, resulting in cylindricity errors with high uncertainty. To ensure accurate
evaluation of cylindricity errors, a method is proposed for estimation of uncertainty propagation in verification
operators of cylindricity errors based on the new generation GPS. By investigating the propagation model of the
uncertainty of cylindricity errors, the calculation formulas for the uncertainty propagation of key feature operations
in operator, such as association operation and filtration operation, are proposed. The uncertainty calculation
expression is developed for the choice of verification operators of cylindricity errors. The effects of filtration
operation and association operation on the uncertainty of cylindricity errors are further verified through a case study.
Test results indicate that the proposed method can not only improve the veracity of evaluation, but also provide
helpful guidance for the reasonable choice of verification operators of cylindricity errors.
Color recognition system for urine analyzer
Lianqing Zhu,
Zicai Wang,
Qian Lin,
et al.
Show abstract
In order to increase the speed of photoelectric conversion, a linear CCD is applied as the photoelectric converter instead
of the traditional photodiode. A white LED is used as the light source of the system. The color information of the urine
test strip is transferred into the CCD through a reflecting optical system. It is then converted to digital signals by an A/D
converter. The test results of urine analysis are obtained by a data processing system. An ARM microprocessor is selected
as the CPU of the system and a CPLD is employed to provide a driving timing for the CCD drive and the A/D converter.
Active HDL7.2 and Verilog HDL are used to simulate the driving timing of the CPLD. Experimental results show that
the correctness rate of the test results is better than 90%. The system satisfies the requirements of the color information
collection of urine analyzer.
Dual magnetic circuit magnetic bead coagulation test method
Lianqing Zhu,
Zicai Wang,
Shuangmao Guo,
et al.
Show abstract
This paper presents a dual magnetic circuit magnetic bead method and corresponding system for testing human blood
coagulation. The system is composed mainly of a dual magnetic circuit magnetic beads test assembly, a signal
modulation and demodulation module, a digital filter as well as a waveform processor. Smart hardware design together
with subsequent software algorithm is presented for the system to overcome the defects of traditional dual magnetic
circuit magnetic bead method. Experiments for verifying the system are carried out in comparison with an ACL200
coagulometer from Coulter Co. USA. Experimental results indicate that the system features excellent precision,
repeatability better than 2.10%, and show that the dual magnetic circuit magnetic bead system suppresses external
interference factors effectively.
The challenge in the application of new generation geometrical product specifications
Zexiang Zhao,
Xueli Li,
Huiying Zhao
Show abstract
New generation Geometrical Product Specifications (GPS) consist of a series of standard drafted by ISO/TC 213, which
relate to drawing indication, definition of tolerance and values of specifications, characteristic, parameters and
definitions of actual features, comparing verification, measuring instrument, and calibration of size, distance, radius,
angle, form and position of geometrical features, roughness profile, waviness profile, primary profile, surface
imperfection and edges. The characteristics of the GPS, e.g. chain matrix model in each standard, a lot of new and
mathematical terms, the size system, indications of dimensions other than linear sizes by using geometrical tolerances,
uncertainty series and etc., are introduced in this paper. Based on the characteristics above, some challenges in the
implementation of the GPS are analyzed. Therefore, a lot of in-depth adaptive studies of GPS in indications of the sizes
and the dimensions other than linear sizes in the drawings, the evaluation models of uncertainties, the measuring
techniques and instruments and etc. should be done, and the matching user manual should be provided to designers,
manufactures, inspection personnel for the wide application of the GPS.
Mechanism of STED microscopy and analysis of the factors affecting resolution
Show abstract
Stimulated emission depletion (STED) microscopy exploits nonlinear saturable optical transition of
fluorescent molecules, allowed to overcome Abbe's diffraction-limit and provides diffraction-unlimited
resolution in far-field optical microscopy. We elaborate the mechanism of STED and the conditions of
depletion. The formula of STED microcopy resolution is deduced through effective point spread
function (E-PSF). The STED system resolution is mainly dominated by the quality of the fluorescence
depletion patterns in the focal plane. The depletion pattern is mainly affected by STED beam intensity,
polarization, phase plate, primary aberrations, STED pulse shape, pulse duration and delay time. In this
paper, we found related models and simulate the relationship between the depletion patterns and the
parameters, and put forward effective approach to enhance the system resolution.
Measurement for Precision and Ultra-Precision Machining
Thermal conductivity and thermal linear expansion measurements on molten salts for assessing their behaviour as heat transport fluid in thermodynamics solar systems
Show abstract
Molten salts (sodium and potassium nitrides) are going to be used in many different plants as heat transferring fluids, e.g.
concentration solar plants, nuclear power plants, etc. In fact they present may important advantages: their absolute safety
and non toxicity, availability and low cost. But their use, e.g. in the energy receiving pipe in the focus of the parabolic
mirror concentrator of the solar thermodynamic plant, requires the accurate knowledge of the thermophysical properties,
above all thermal conductivity, viscosity, specific heat and thermal linear expansion, in the temperature range
200°C÷600°C. In the new laboratory by ENEA Casaccia, SolTerm Department all these properties are going to be
measured.
Thermal conductivity is measured with the standard probe method (linear heat source inserted into the material)
manufacturing a special probe suited to the foreseen temperature range (190-550°C). The probe is made of a ceramic
quadrifilar pipe containing in different holes the heater (Ni wire) and the thermometer (type J thermocouple).
The thermal linear expansion will be measured by a special system designed and built to this end, measuring the sample
dilatation by the reflection of a laser beam by the bottom of the meniscus in the liquid solid interface.
The viscosity will be evaluated detecting the start of the natural convection in the same experiment as to measure thermal
conductivity.
In the paper the construction of the devices, the results of preliminary tests and an evaluation of the obtainable accuracy
are reported.
Final manufacturing and measurement of satellite proof masses for the MICROSCOPE project
Show abstract
The paper describes the manufacturing and dimensional measurements of high precision
work-pieces by PTB, which shall act as test masses (TM) for the satellite-based experiment
MICROSCOPE. The manufacturing involves turning of Ti alloys and PtRh10. The
measurements were made by in-process tactile probing, coordinate metrology, and form
measurement. The high geometrical demands of the project could be fulfilled on both the
manufacturing and the measurement sub-projects.
LDGI signal subdivision by soft computing for nanomeasurement
Kuang-Chao Fan,
Fang Cheng
Show abstract
A high-precision optical scale called LDGI (Linear Diffraction Grating Interferometer) has been
developed for long stroke measurement to nanometer accuracy. This study presents the principle of newly developed
LDGI and its possible waveform errors of output signals. Mathematical methods for waveform error correction, pulse
counting, signal subdivision and displacement calculation are proposed. All the digital processes are carried out by
software. Experimental results show that the system has high tolerance to geometrical errors of the moving stage. The
standard deviation of measured values is within 20nm even up to 18mm long stroke.
Edge profile measurement of micro-cutting tools on a diamond turning machine
Show abstract
Single crystal diamond micro-cutting tools, which are used for fabrication of precision micro-parts, have very sharp tool
edges with radii in the range of tens of nanometers or even nanometers. Although there are many types of tools, the tools
with a rounded nose are treated in this paper. They can be used for fabrication of very smooth and accurate surface with
3D micro structures such as micro-lens arrays, diffractive optical elements and so on. The machined quality is highly
depending on the tool edges' states and it is desired to manage them. This paper presents a measuring instrument based
on atomic force microscope (AFM), which is designed and constructed for on-machine measurement of the cutting edge
profile. It is a combination of an AFM probe unit for 3D edge profile measurement and an alignment system with an
optical sensor for aligning the probe-tip with the tool's edge top so that the measurement can be carried out in a short
time. Measurement experiments of micro-tools with (nominal) nose radii of 8 μm and 0.2 mm are summarized to show
the performance of the instrument. And the nose radii were evaluated as 7.2 μm and 0.188 mm, respectively.
Development of pneumatic actuator with low-wave reflection characteristics
H. Chang,
T. T. Tsung,
C. S. Jwo,
et al.
Show abstract
This study aims at the development of a less reflective electromagnetic pneumatic actuator often used in the
anechoic chamber. Because a pneumatic actuator on the market is not appropriate for use in such a chamber and a
metallic one has high dielectric constant which generates reflective electromagnetic waves to influence test parameters
in the chamber. The newly developed pneumatic actuator is made from low dielectric constant plastics with less
reflective of electromagnetic. A turbine-type air motor is used to develop the pneumatic actuator and a employ Prony
tester is used to run the brake horsepower test for the performance test of pneumatic actuator. Test results indicate that
the pneumatic actuator in the minimal starting flow is 17 l/min, and it generates a brake horsepower of 48 mW; in the
maximum flow is 26 l/min, it generates a brake horsepower of 108 mW. Therefore, it works with a torque between
0.24 N-m and 0.55 N-m, and such a torque will be sufficient to drive the target button.
Feasibility and challenge for measurement of transparent object by adopting differential interference contrast technology
Sheng-Kang Yu,
Ting-Kun Liu,
Chun-Chia Liu,
et al.
Show abstract
The Differential Interference Contrast approach (DIC) which is frequently used for image enhancement to increase the
contrast between transparent object and its background is adopted for the dimensional measurement of a transparent
structure. With the phase difference image retrieved using the DIC technique, the phase map of the examined object can
be approximated by integrating the phase difference. Experimental results show the feasibility of using the transmitted
DIC for transparent object measurement. The results show that the height of a transparent structure measured using the
DIC method is quite close to those measured using AFM while those measured using the white light interference method
results in much larger measurement than all others. However, when a structure is no longer a simple geometry, adopting
this method directly might results in wrong results. In this paper, we would like to present the work had been done,
discuss the challenge ahead, and possible approach can be adopted.
Effects of water flow rate on transparent window size for form error in-process optical measurement
Y. Gao,
J. X. Wang,
Y. Zhang,
et al.
Show abstract
In-process form error measurement provides feedback for precision control. There many existing studies on in-process
roughness and size measurement but few on in-process form error measurement. Water beam based in-process form error
measurement is proposed to solve the opaque problem of the commonly used coolant in precision machining. Factorial
test results show that the water flow rate Qw is one of the five important parameters to give a reasonably acceptable
transparent window size At for the in-process form error measurement. In this project, both experimental and
computational studies were conducted and the results show that transparent window size At will increase with the water
flow rate Qw and will decrease with the height of medium hm, coolant concentration cc, table velocity vt, and water
channel diameter Φw. Based on the results of At(Qw,hm) and the results of At(Qw,vt), the ranges of Qw∈[0.65,0.75] ml/s,
hm∈[0.5,0.55] mm, and vt∈[120,150] mm/s would give a transparent window size At∈[20,40] mm2, which is reasonably
acceptable for the laser measurement currently for the tests. The results will be useful for design of the in-process sensor.
Reflective-type optical encoder based on fractional Talbot self-image effect using phase grating
Show abstract
This study presents a reflective-type optical encoder based on fractional Talbot self-image effect using a phase grating.
An amplitude grating image is produced by the phase grating at a quarter or three quarters of Talbot distance. The encoder
has the advantages of a large gap and more light efficiency. This work use a 850nm Light-Emitting Diode (LED) as light
source, the light source will be collimated by a collimator ,and incident on a phase grating by 45° angle. The fractional
Talbot self-image of phase grating is produced and projected on an amplitude index grating. The Moiré interference is
occurred when the both gratings displaced from each other. The encoder includes a reflective-type phase-grating scale
with period 20 μm and an index-amplitude grating. The gap between the phase index grating and mail scale was increased
to three quarters of Talbot distance. The tolerance of gap between the index and main grating is 0.1 mm. The tolerance of
yaw motion is ± 0.25°.
Three-dimensional angular measurement based on moiré fringe
Show abstract
The conventional angular measurement method based on moiré fringe is only competent to measure one-dimensional
angle. The grating is replaced by combined horizontal and vertical gratings, therefore the yaw and pitch angles can be
measured at the same time by figuring out the displacement of the vertical and horizontal moiré fringe. Moreover, when
the main grating is adhered to the mirror which is rigidly attached to the measurement target, the roll angle can be
measured by obtaining the width change of the moiré fringe. To validate this improved method, an experimental
verification system is set up. The moiré fringe images are captured by a CCD detector, and then the width change and
displacement of moiré fringe are obtained using image processing technology. Experimental results indicate that in a
view field of ±30' the yaw and pitch angles measurement precision reaches 0.5" and the roll angle measurement
precision reaches 1.5".
Slide error measurement of a large-scale ultra-precision lathe
Jung Chul Lee,
Wei Gao,
Young Jin Noh,
et al.
Show abstract
This paper presents the measurement of the slide error of a large-scale ultra-precision lathe with an effective fabricating
length of 2000 mm. A cylinder workpiece with a diameter of 320 mm and a length of 1500 mm was mounted on the
spindle of the lathe with its rotational axis along the Z-direction. Two capacitive displacement probes with a
measurement range of 100 μm were mounted on the slide of lathe with its moving axis along the Z-direction. The
displacement probes were placed on the two sides of the cylinder workpiece over the horizontal plane (XZ-plane). The
cylinder workpiece, which was rotated by the spindle, was scanned by the displacement probes moved by the slide. The
X-directional horizontal slide error can be accurately evaluated from the probe outputs by using a proposed rotatingreversal
method through separating the influences of the form error of the cylinder workpiece and the rotational error of
the spindle. In addition to the out-of-straightness error component, the parallelism error component with respect to the
spindle axis, can also be evaluated. The out-of-straightness error component and the parallelism error component of the
slide error were measured to be 3.3 μm and 1.68 arc-seconds over a slide travel range of 1450.08 mm, respectively.
Development of GJ-4G track inspection car
Shengwei Ren,
Shiping Gu,
Guiyang Xu,
et al.
Show abstract
Rail track geometric parameters, such as gage, level, twist, longitudinal irregularity, and alignment irregularity, etc., have
much influence on the operation safety of train vehicles. GJ-4 track inspection car is a large scale dynamic measurement
equipment for measuring track geometric parameters precisely and efficiently. It is useful to find track defects, guide
track maintenance, and eliminate potential safety problems of track. However the device of measuring gage and
alignment irregularity of this track inspection car is installed on a hanging beam, which is not suitable for rapid
inspection and has higher failure rate. Hence this sub-system is replaced by the laser-camera method. The rebuild car is
named GJ-4G. It greatly eliminates the measurement errors caused by the existing subsystem and increases the measuring
stability. The feasibility of this track inspection car has been proven by the practical experiments carried out by Beijing
Railway Administration.
Dynamic error correction method for time grating CNC rotary table
Xiaokang Liu,
Jiqin Feng,
Fangyan Zheng,
et al.
Show abstract
Predictive measurement method was proposed for the circular position of time grating CNC rotary table. To reduce the
dynamic prediction error and achieve high precision position feedback, this paper analyzes the characteristics of the
dynamic prediction error caused by multi-factors of space and time quantity, and then proposes a discrete standard
quantity interpolation method for real-time error correction. A dynamic prediction error correction model is established
for the circular position of time grating rotary table, and the measured values of time grating are adopted as the standard
of predicted values. The last prediction error is corrected in real-time with the current measured values of time grating
after current position predicting is conducted. An experimental positioning system is designed to confirm the validity of
the proposed methods. The dynamic error of time grating CNC rotary table is ±2", which proves precise prediction is
achieved.
Measurement of damping properties of damping material
Show abstract
An oblate solid cylinder damping material specimen is used to construct three damping systems with three different
additional masses. The specimen is excited by an electromagnetic shaker in the vertical direction, and the specimen
excites the additional mass vibrating. The damping properties of the damping material change as the additional mass
and the exciting magnitude change. Not only the traditional damping properties, such as the damping ratio, the
vibration transfer rate from excitation to additional mass, and resonant frequency, but also the nonlinear properties of the
damping system with different masses are measured to evaluate the damping specimen. The magnitude-frequency
characteristics of vibration transfer rate with different additional masses are measured under constant stable excitation
and linear vibration state over a frequency range which includes the resonant frequency of the fundamental mode. The
nonlinear vibration transfer properties with different additional masses are measured and investigated under higher
vibration magnitude. Experiment results indicate that both linear and nonlinear damping properties of the damping
system change as the exciting magnitude and the additional mass change.
Landmark measurement of Hanjiangfish fossil based on digital modeling
Show abstract
A method to accurately measure landmarks of Hanjiangfish fossil based on computer vision is presented. Hanjiangfish is
a deracinated vertebrate ever lived on the earth four million years ago. The geometric morphometry of the ichthyolite
based on the landmark measurement is fundamental in the vertebrate palaeontology. The landmark measurement is based
on digital model of the fossil. The Hanjiangfish fossil is measured fast and accurately by using the structured-light
scanning method. The digital model of the fossil then is made from the cloudy data through the acquisition, align, merge,
and edit processes. The local least-square method is used to fit two lines near the measured landmark. The landmark is
the point of intersection of the two fitting lines, which is unique and accurate. The distance between all pairs of
landmarks and interior angles from a triangulation of the landmarks can be measured fast and accurately by the digital
model. Other important geometric parameters of the fossil, such as curvature and surface area can also be measured by
the digital model. The Hanjiangfish fossil is also measured accurately by a universal tool microscope, which is used as a
measuring standard with higher accuracy to validate the proposed method. The experiment shows that the measured
errors of the distance and angle are less than 0.1 mm and 1' respectively, which are good enough for geometric
morphometry of palaeontology.
On-line monitoring system for skiving of NdFeB laminate components
Show abstract
An on-line monitoring system for controlling the thickness and the flatness of NdFeB (Neodymium Ferrite Boron)
laminate components during the skiving process is reported. The on-line monitoring system mainly consists of a non-contact
eddy-sensor, a preamplifier, an A/D conversion card and a computer. The detailed description of the system with
respect to the connection between the probe and the grinder is provided. Practical on-line measurement and data
acquisition experiments are carried out. Experimental results indicate that the system principle is feasible and the
accuracy is up to μm order. The monitoring system can be used to improve conventional grinders that are widely
employed currently in China.
Three-dimensional profile measurement based on light-section method
Shicheng Wang,
Quanke Zhao,
Zeyong Wang,
et al.
Show abstract
This paper describes a computer vision method for reconstruction of three-dimensional object which is capable of
reconstructing the profile of the object real time and achieving high accuracy. The approach makes use of the light-section
projecting a line-laser beam on the surface of an object. This work is distinguished by three key contributions.
The first is the introduction of the light-section method and laser triangulation method. The space coordinates of points in
the bright stripe which are considered as the first bright stripe outlining the measured object can be figured out by way of
the laser triangulation method. The second contribution is algorithms of coordinate restoration, involved camera
calibration and calibration of the central axis of turntable, which restores the space coordinates of the original points in
the original bright stripe from that of being considered as the first bright stripe. The third is the profile reconstruction
method for plotting the profile of the measured object using the OpenGL. In this paper, an experiment on a small
disposal paper cup has been carried out and the three-dimensional profile of the paper cup has been obtained. The results
meet the requirement of high accuracy and simplicity of computation.
Evaluation of roundness error based on improved area hunting method
Weiwei Zhan,
Zi Xue,
Yongbo Wu
Show abstract
Rotary parts are used commonly in the field of precision machinery and their roundness error can affect
installation accuracy greatly which determines the performance of machine. It is essential to establish a
proper method for evaluating roundness error to ensure accurate assessment. However, various
evaluation algorithms are time-consuming, complex and inaccuracy which can not meet the challenge
of precision measurement. In this paper, an improved area hunting method which used minimum zone
circle (MZC), minimum circumscribed circle (MCC) and maximum inscribed circle (MIC) as reference
circle was proposed. According to specific area hunting rules of different reference circles, a new
marked point which was closer to the real center of reference circle was located from grid cross points
around previous marked point. Searched area was decreasing and the process of area hunting
terminated when iteration accuracy was satisfied. This approach was realized in a precision form
measurement instrument developed in NIM. The test results indicated that this improved method was
efficient, accurate and can be easily implemented in precision roundness measurement.
Motion error analysis of profilometer with grating-inductance combination
Show abstract
Common profilometers cannot be used to measure the complex surfaces with large range. A cantilever profilometer with
large range and high accuracy is presented in this paper. The profilometer is composed of inductive sensors, gratings and
angle measurement structure, which are used to measure surface profile, movement displacement and angle of the
cantilever beam separately. The angle measured by the invariant light-distance structure based on auto-collimation
principle is used to compensate the Abbe error to ensure high measurement accuracy. For counting accurately, a method
of resistance chain subdivision is designed to process the grating interference fringe signal. Experiment results show that
the Abbe error can be compensate through the invariant light-distance structure based on auto-collimation principle. The
designed profilometer can be used to measure complex morphology.
Design of aerostatic bearing restrictor with multi-loop coupling pocket
Jing Yu,
Bo Fang,
Tiantai Guo,
et al.
Show abstract
The shape and size of a pocket influences the pressure distribution on the working face of an aerostatic bearing and
causes the vibration in normal direction of air gap. In order to analyze the pressure distribution on the working face of an
aerostatic bearing caused by the shape of a pocket, an aerostatic bearing restrictor with multi-loop coupling pocket is
proposed and double-loop and tricycle forms are taken as examples to illustrate the arrangements of a pocket and analyze
the pressure-impedance relationship of a throttle system in different situations. Simulation is done using FLUENT, a
computational fluid dynamics (CFD) software, to obtain the pressure distribution on the working face of an aerostatic
bearing and the static performance curve with respect to the diameter of an orifice. The comparison between restrictors
of aerostatic bearing with or without double-loop coupling pocket shows that the addition of a multi-loop pocket on the
working face of an aerostatic bearing contributes to the improvement of surface pressure-averaging effect and static load
carrying capability, and the reduction of air film vibration, thereby improving the measurement accuracy. These results
are of practical significance for the design of key aerostatic bearing components.
Comparison of three TCC calculation algorithms for partially coherent imaging simulation
Show abstract
Three kinds of TCC (transmission cross coefficient) calculation algorithms used for partially coherent imaging
simulation, including the integration algorithm, the analytical algorithm, and the matrix-based fast algorithm, are
reviewed for their rigorous formulations and numerical implementations. The accuracy and speed achievable using these
algorithms are compared by simulations conducted on several mainstream illumination sources commonly used in
current lithographic tools. Simulation results demonstrate that the integration algorithm is quite accurate but time
consuming, while the matrix-based fast algorithm is efficient but its accuracy is heavily dependent on simulation
resolution. The analytical algorithm is both efficient and accurate but not suitable for arbitrary optical systems. It is
therefore concluded that each TCC calculation algorithm has its pros and cons with a compromise necessary to achieve a
balance between accuracy and speed. The observations are useful in fast lithographic simulation for aerial image
modeling, optical proximity correction (OPC), source mask optimization (SMO), and critical dimension (CD) prediction.
Influence of ecological factors on pepper blade thickness
Lin Guo,
Tian-tai Guo,
Bo Fang,
et al.
Show abstract
This paper discusses the influence of ambient temperature and relative air humidity on pepper blade thickness, and
establishes theoretical model of these two ecological factors with the changes of pepper blade thickness, on the basis of
experiment data of pepper blade thickness, ambient temperature and relative air humidity in 24 hours. The vivo
measurement of plant blade thickness with high accuracy is realized using a self-developed precision plant blade monitor
instrument. The correlation of the influence of ambient temperature and relative air humidity with the changes of pepper
blade thickness is established, analyzed and modeled by controlling other ambient variables. Test results show that the
changes of pepper blade thickness and ambient temperature vary inversely, and there is a significant negative correlation
between them. However, the change of blade thickness and air humidity show the same trend, and there is a significant
positive correlation between them. According to the correlation analysis, the influence model of ambient temperature and
relative air humidity with pepper blade thickness is established using multiple linear regression method. Significant test
results show that in the period of 0:00A.M.~7:00P.M., pepper blade thickness was significantly influenced by ambient
temperature and relative air humidity, while during 7:00P.M.~0:00A.M., the influence was weaker, probably due to the
inertia of environment factors and plant's physiological activities. The model of pepper blade thickness can be used to
guide the establishment of water-saving irrigation system controlled by blade thickness monitoring.
Precise stage design with planar diffraction grating interferometer
Show abstract
Planar cross diffraction grating can be adopted to measure displacement as scale. In this paper, Planar grating
interferometer configuration for precise displacement measurements is introduced, and the principle of interferometer
based on polarization optics is deduced. According to 2-D grating interferometer structure, error sources are analyzed,
and the pitch and yaw of 2-D grating guide caused by planar guide's non-linearity is the main factors to decrease the
measurement system's accuracy. With grating interferometer error sources analysis, precise planar stage is proposed to
integrate with the gating interferometer, the stage is compact and can minimize abbe error in structure. The methods of
calibration and error compensation are employed to improve the position accuracy of the stage. As experiments show,
the stage position repeatability is less than 0.1um.
Coordinate measurement method based on coding target
Min Zhao,
Zongming Qiu,
Hongzhao Liu
Show abstract
In order to solve the contradiction between wide scope and high precision of coordinate measurement, a new coordinate
measurement method based on coding target and vision measurement is proposed. According to the holographic
characteristic of coding target, the position and orientation information of coding target can be obtained by any section of
coding image on the target, then the position of the target probe can be obtained and coordinate measurement is realized.
Two CCD cameras gather target coding image from two right-angled orientations and measurement model is established
according to the spatial geometric relation. Special coding target is designed and the parameters acquisition method of
coding target is studied. Experiments testify the coding target is designed rationally, and the coordinate measurement
method based on coding target is established credibly. The system enlarges the measurement range with the
measurement accuracy satisfied.
Calibration method for large internal micrometer with three-point contact
Rui tao Sui
Show abstract
With the development of the machinery industry and the enhancement of the components precision, the large
internal micrometer with three-point contact broadens its field of application. However, the calibration method for large
internal micrometer with three-point contact has not been solved completely. In order to solve all the calibration
problems for large internal micrometer with three-point contact of 100mm and above, this paper proposes a new
calibration method. Different from that of the calibration criterion JJF1091-2002 in Micrometer for Measuring inside
Dimension, this method mainly uses the high precision CMM to calibrate the internal micrometer with three-point
contact. The procedures are as follows. First, use the CMM to scan and measure the internal micrometer with three-point
contact. Next, make the evaluation of scanning point with the method of the maximum circumcircle to get the CMM
measurements of the internal micrometer with three-point contact in different diameter positions. Second, use the internal
micrometer with three-point contact to measure any standard ring gauges within its measuring range to get the indicating
value which is also named as reference point indicating value. Third, analyze the diameter value got by using the CMM
to measure the internal micrometer with three-point contact in different positions and the reference point indicating value.
After data processing, the error of indication in different positions can be got. Last, analyze the uncertainty of
measurement to test its feasibility.
Design of internal screw thread measuring device based on the Three-Line method principle
Dachao Hu,
Jianguo Chen
Show abstract
In accordance with the principle of Three-Line, this paper analyze the correlation of every main parameter of internal
screw thread, and then designed a device to measure the main parameters of internal screw thread. Internal thread
parameters, such as the pitch diameter, thread angle and screw-pitch of common screw thread, terraced screw thread,
zigzag screw thread were obtained through calculation and measurement. The practical applications have proved that this
device is convenience to use, and the measurements have a high accuracy. Meanwhile, the application for the patent of
invention has been accepted by the Patent Office (Filing number: 200710044081.5).
Image segmentation algorithm for location of laser spots during aircraft relative attitude determination
Show abstract
An image segmentation method is proposed to locate the position of laser spots reflected by corner-cube array during
relative attitude determination between aircrafts. First, the laser spots image acquired by CCD camera is transformed to a
grayscale gradient distribution image by the Roberts operator. Then the image is divided into several small pieces
according to the distribution of both energy and grayscale gradient. Each piece is segmented based on watershed
algorithm individually to detect the margin of laser spots. Seeds of watershed segmentation are selected by using prior
knowledge of appearance and energy of laser spots predicted when the laser measure system is designed. A binary image
which contains the edge information of the laser spots is acquired after all segmented pieces is merged together. Then
expansion and erosion algorithm is used to reduce the effect of over segmentation. The method can effectively remove
the system noise or the disturbance brought by the reflection of the other optical antenna near the corner-cube array on
the client terminal. Experimental results indicate that location of laser spots calculated by centric method is exactly
limited in the anticipated area. The uncertainty of the center location is no more than 1 pixel.
Measurement of water jet diameter for determination of line width of water jet-guided laser
Show abstract
This paper presents a measurement method used to precisely measure the diameter of water jet. A He-Ne laser is coupled
into the water jet as the light source, and the image of the water jet is captured by a CCD. The diameter of water jet can
be thus measured from the captured images by such processing as sharpening, filtering, subpixel locating and fitting.
Experimental results indicate that the proposed method can be used to make real-time measurement of the diameter of
water jet with a simple and low-cost set-up. The method can also be used to measure the break-up length of water jet by
introducing a microstage along the direction of water jet.
Novel Instrument and Measurement System
A novel micro-friction measuring-head using force-feedback compensation
Derek G. Chetwynd,
Mohammad S. Alsoufi
Show abstract
A novel micro-tribometry system has been developed specifically for investigating whether the limited dynamic response
of conventional instruments might hide functionally important materials behaviour. It is based on a universal measuring
head, suitable for use with a wide range of specimen stages, that incorporates a relatively stiff elastic sensing element
and actively-controlled electromagnetic force actuation in both axes. This paper first reviews the rationale for the new
design and then explains the critical design features. Characterization and calibration are discussed: the prototype unit is
aimed primarily at use in the 10 - 50 mN, with a bandwidth of at least 100 Hz. The basic operation and capabilities of the
micro-tribometer head are presented by means of demonstration experiments on smooth and relatively rough surfaces.
Aspects of probing on the micro scale
Edwin J. C. Bos
Show abstract
This paper discusses the aspects that influence the interaction between a probe tip and a work piece during tactile
probing in a coordinate measuring machine (CMM). The trend of component miniaturization results in a need for 3-
dimensional characterization of micrometer sized features to nanometer accuracy. As the scale of the measurement
decreases, the problems associated with the surface-probe interactions become increasingly apparent. The aspects of
the interaction that are discussed include contact forces, surface forces, tip rotations, finite stiffness effects and probe
repeatability.
These aspects are investigated using the Gannen XP 3D tactile probing system developed by Xpress Precision
Engineering using modeling and experimental verification of the effects. The Gannen XP suspension consists of
three slender rods with integrated piezo resistive strain gauges. The deformation of the slender rods is measured
using the strain gauges and is a measure for the deflection of the probe tip. It is shown that the standard deviation in
repeatability is 2 nm in any direction and over the whole measurement range of the probe. The probe has an
isotropic stiffness of 480 N/m and a moving mass below 25 mg.
Finally, the TriNano CMM will be discussed. This novel coordinate measuring machine is designed for measuring
three dimensional micro features with nanometer uncertainty. The TriNano has a kinematic and highly symmetrical
design based on three parallel axes and obeys to the Abbe principle in its entire measurement volume.
Dual wavelength fluorescent ratiometric pH measurement by scanning near-field optical microscopy
Show abstract
A novel method to observe pH distribution by dual wavelength fluorescent ratiometric pH measurement by scanning
near-field optical microscopy (SNOM) is developed. In this method, in order to investigate not only the pH of
mitochondrial membrane but also its distribution in the vicinity, a pH sensitive fluorescent reagent covers mitochondria
instead of injecting it to mitochondria. This method utilizes a dual-emission pH sensitive dye and SNOM with a
themally-pulled and metal-coated optical fiber to improve the spatial resolution. Time-dependence of Fluorescent
intensity ratio (FIR) under acid addition is investigated. As the distances between the dropped point and the SNOM
probe becomes closer, the time when FIR changes becomes earlier. The response of mitochondria under supplement of
nutrition is studied by using this method. While the probe is near to mitochondria, the ratio quickly becomes to increase.
In conclusion, it was confirmed that the temporal variation of pH can be detected by this method, and pH distribution in
the vicinity of mitochondria is able to be measured by this method.
Development of ultra-precision micro-cavity measurement technique in HIT-UOI
Show abstract
Micro cavities with high aspect ratio are widely used in different fields including aerospace and defense industries with
the development of manufacturing technology. So how to measure the dimension of these cavities has become one of the
major research subjects in the field of measurement and instrument. This paper describes some activities of the precision
micro cavity measurement technique in Center of Ultra-precision Optoelectronic Instrument (UOI), Harbin Institute of
Technology (HIT). The key issue of micro cavity measurement in UOI is called touch-trigger measurement method. The
first scheme is double optical fiber coupling, in which light coming from the incident optical fiber is transmitted in the
reversal direction via the optical fiber coupling into the effluent optical fiber, the lateral displacement of the touch-trigger
sensor is transformed into the deflexion of light coming out from the effluent optical fiber, and the deflexion is
transformed into an image signal by the object lens and CCD capturing system. And the second scheme is micro
focal-length collimation, in which a fiber stem with a ball mounted on its end is used as a probe and a small segment of it
is used as a cylindrical lens to collimate a point light source and image it to a camera, the deflection of the fiber stem
can be inferred from the change in image acquired by the camera with ultrahigh displacement sensitivity.
Experiments for these activities will be given with a focus on the measurement results and repeatability
uncertainty.
Compensation of laser beam directional stability offset error by using translational spectroscope
Jie'an Li,
Xuemei Ding
Show abstract
In order to improve the small range and poor dynamic performance of a flexible tilting mirror system for rapid
compensation of laser beam directional stability offset error, a direct adjustment method is constructed by means of a
translational spectroscope, which fixed on a piezoelectric actuator, to steer the laser beam to the collimating state, and to
compensate for the displacement offset and angular offset of laser bean respectively. This method reduces the flexible
rotation link in-between, avoids the backlash and lags error of friction and elastic deformation, and simplifies their
control modes for the compensation process, thereby improving the control accuracy and dynamic performance of
adjustment system. Experimental results show that, the tilted reflecting plane of the spectroscope can be used to steer the
laser beam to the valid positions within the adjustment range up to 100μm, to compensate the offset error of the laser
beam, or to compensate the vibration of laser source and the tilt error of detector installation, its control bandwidth above
100Hz. These results suggest this method can provide an effective solution for rapid precision collimation and
compensation.
Development of high-precision high-frequency phase-shifting circuit
Shuliang Ye,
Jiaying Song,
Baowu Zhang,
et al.
Show abstract
Phase-locked frequency multiplying technology is utilized to amplify 10MHz signal to 640MHz. Pulse inhibition method
is then exploited to make high-frequency signal have a phase shift of 2π. 20MHz signal with 2π / 32 phase shift is output
after 5 times flip frequency division. In order to optimize electromagnetic compatibility, signal integrity and power
integrity of a high-speed circuit, system simulation is performed using HyperLynx, a specially EDA simulation software.
A whole printed circuit board (PCB) was made under the guide of optimized simulation results. Phase-shift experiments
show that the output of high-frequency phase-shifting circuit system is two-way signals with a frequency of 20.0001
MHz with 1.8ns time difference, i.e. two signals with 12.96°phase difference are obtained.
Development of a near-infrared spectroscopic system for monitoring urine glucose level for the use of long-term home healthcare
Shinobu Tanaka,
Yuuto Hayakawa,
Mitsuhiro Ogawa,
et al.
Show abstract
We have been developing a new technique for measuring urine glucose concentration using near infrared spectroscopy
(NIRS) in conjunction with the Partial Least Square (PLS) method. In the previous study, we reported some results of
preliminary experiments for assessing feasibility of this method using a FT-IR spectrometer. In this study, considering
practicability of the system, a flow-through cell with the optical path length of 10 mm was newly introduced. Accuracy
of the system was verified by the preliminary experiments using urine samples. From the results obtained, it was clearly
demonstrated that the present method had a capability of predicting individual urine glucose level with reasonable
accuracy (the minimum value of standard error of prediction: SEP = 22.3 mg/dl) and appeared to be a useful means for
long-term home health care. However, mean value of SEP obtained by the urine samples from ten subjects was not
satisfactorily low (53.7 mg/dl). For improving the accuracy, (1) mechanical stability of the optical system should be
improved, (2) the method for normalizing the spectrum should be reconsidered, and (3) the number of subject should be
increased.
High precision multimatrix optic-electronic modules for distributed measuring systems
Show abstract
The design of optical and electronic parts of multimatrix measuring modules is presented. Four optical
channels in optical scheme are used. Correction algorithms for sensitivity and mutual declination of matrix photo
detectors are presented. The practical realization of multimatrix measuring module is presented.
Design of durability testing system for motorcycle engine ECU
Jiang-wei Guo,
Miao Yu
Show abstract
According to the durability testing principle, an open, high intelligent and practical durability testing system was
designed. In this system, various sensor signals and executive loads of the engine are provided to simulate the on-line
environment of a real vehicle for ECU. Though the CAN based communication network, the monitor card sends the
testing data to the management software, and the durability testing report is automatically generated for developers. This
system greatly reduces the testing cost and shortens the development cycle.
Instrument for measuring moment of inertia with high precision
Yongjun Zheng,
Min Lin,
Bin Guo
Show abstract
Accurate calculation of the moment of inertia of an irregular body is made difficult by the large number of quantities. A
popular method is to use a trifilar suspension system to measure the period of oscillation of the body in the horizontal
plane. In this paper, an instrument for measuring the moment of inertia based on trifilar pendulum is designed; some
sources of error are discussed; three metal disks with known moments of inertia are used to calibrate the instrument, the
other metal disks with known moments of inertia are used to test the accuracy of the instrument. The results are
consistent when compared with calculated moment of inertia of the metal disks. In addition, the instrument could be used
to measure the moment of inertia of other irregular objects. The period of oscillation is acquired by the capture mode of
MSP430 microprocessor, the mass is obtained by the Electronic Balance and the data is transferred to the MSP430 via
serial port.
Nonlinear control of maglev positioning stage
Wei-Ming Wang,
Shu-Yuan Ma,
Wen-Qiang Wang,
et al.
Show abstract
Magnetic-levitation (maglev) positioning stage is a system with complex nonlinear, strong coupling and low damping.
This research focused on the control algorithm and the effect of eddy current damper applied to the system which
consists of a moving table, four Halbach permanent magnetic arrays, four stators and displacement sensors. All of the
magnetic arrays are fixed to the bottom of the moving table. To avoid the occurrence of oscillation while the stage is
being positioned, a permanent magnet set which served as an eddy current damper was added to the system; and it is
proved through theoretical analysis that the damping force generated by the eddy current damper is proportional to the
movement speed of the table. A motion control mathematical model including the segment of an eddy current damper
was built, and the nonlinear controller of the system was given based on the theory of differential geometry decoupling.
Simulation results show that decoupling control of movement the moving parts can be realized in horizontal and vertical
directions.
Design and analysis of two dimensional X-Y micropositioning stage
Show abstract
This paper presents a novel piezodriven X-Y stage utilizing flexure hinges. Levers of high amplifying rate were adopted
to magnify the output displacement of the piezoelectric actuator and a complex parallel four-bar mechanism was used to
guide the mobile platform. In order to describe the static and dynamic behaviour of the stage, an analytical model was
built and a series of formulae were deduced. Based on mathematical analysis, the configuration of the stage was
optimized. Then Finite Element Analysis was applied to analyze travel ranges, natural frequencies and stress distribution.
The simulation computation results demonstrate that the stage could reach a motion range of 200mby 200m and has a
first order natural frequency of 265 Hertz, which is of good concordance with the theoretical estimate. Now a prototype
is being fabricated.
Precision positioning system based on intelligent Fuzzy-PID control
Zhen Liu,
Liqiong Zhang,
Yan Li
Show abstract
To break through the limitations of static and dynamic characteristics of conventional step motor driven open-loop
positioning devices, a two-dimensional precision positioning system with a travel range of 100mm×100mm has been
developed. This paper presents its structure, control principle and performance experiments. This system, equipped with
cross roller guides working as linear guiding elements, is driven by step motors through ball screw transmission. A threeaxis
dual-frequency laser interferometric measurement system is established for real-time measurement and feedback of
system's movements in three degrees of freedom (DOF) and an intelligent Fuzzy-PID controller is implemented for this
system's motion control. In the controller, the PID module calculates the output from motor drivers and its initial
parameters are tuned through expansion of critical proportioning method; the Fuzzy module optimizes PID parameters to
fulfill specific requirements of different movement stages. A dead zone control mechanism is developed in this controller
to minimize the oscillations around target position. Experimental results indicate that system with Fuzzy-PID controller
shows faster response than that with ordinary PID controller. Moreover, with this controller implemented, the developed
precision positioning system achieves better repeatability (±2μm) and accuracy (±2.5μm) within the full range than open-loop
system using step motor.
Development of DSP and FPGA based 4-axis motion controller
Show abstract
This paper presents a DSP and FPGA based 4-axis motion controller, which use host PC as the platform. By adopting the
strategy of two stage interpolation, the proposed motion controller supports 2-axis circular interpolation and 3-axis linear
interpolation, and its maximum output pulse frequency of each axis can be up to 8 MHz. The controlling algorithms,
such as improved coarse interpolation based on the time division principle, T-curve and S-curve velocity profile
generation and the error compensation for the position loop, are implemented by DSP to ensure the high performance of
the proposed motion controller. Meanwhile, the FPGA integrates PCI bus controller, dual port RAM, second-stage
interpolation, encoder feedback logic circuit etc., which allows a flexible, compact, low-cost solution for various
applications. Experimental results demonstrate that the presented motion controller features the merits such as the good
real-time performance and high machining precision, and it can be used for a wide range of applications in numerical
control system.
A 2D coplanar translation stage with synchronous XY position metrology for surface scanning measurement
Kaiyi Xian,
Liping Zhou,
Xiaojun Liu
Show abstract
A precise translation stage is important for surface topography measurement based on scanning method, for it provides
precise measurement datum and accurate positioning of scanning points. In this paper, a 2-D coplanar translation stage
with synchronous XY position metrology is developed for surface scanning measurement. The mechanical structure of
this stage is designed to translate along X and Y directions based on a common plane, which improves the movement
flatness of the sample table. For higher precise 2-D positioning metrology, a novel double cross diffraction grating
measurement system is proposed, by which the XY position of the sample table can be measured synchronously.
Multi-component gas analyzer based on Fourier transform spectrometer
Li-Bing Ren,
Hao-Yun Wei,
Yan Li
Show abstract
A multi-component Fourier Transform InfraRed (FTIR) gas analyzer with a low spectral resolution (8cm-1) is described
in this paper. The hardware of this analyzer is consisting of a rugged Fourier Transform Spectrometer (FTS), an
uncooled pyroelectric Deuterated L-Alanine TriGlycine Sulfate (DLATGS) detector, a glass body long-path gas cell and
relevant sampling devices. The transplantable software and algorithms include the building of spectral library from the
free sources such as EPA, NIST, HITRAN etc, identification of spectrum components and a modified classical least
square regression with automatic baseline compensation. In order to validate this system, we implemented a continuous
on-line experiment using the 55 μmol·mol-1 methane and 28 μmol·mol-1 nitrous oxide standard mixtures. The
experimental results show this low resolution analyzer has accuracy and robust analysis abilities. The description in this
paper is helpful to facilitate the development of a FTIR multi-component gas analyzer.
Operational amplifier-based micro eddy current sensor and its application in abrasive machining (honing)
Fengqiang Gu,
Xiaoyou Ye,
Hongtang Gao,
et al.
Show abstract
An operational amplifier-based micro eddy current sensor circuit is developed for improvement of
sensitivity, reduction of power consumption and application in small mounting space. An eddy current
sensor is designed on the optimized parameters in this circuit. Meanwhile, an eddy current sensor static
calibration system is built by comparing to the measurement unit of Switzerland TESA Inductance
Sensor TT80 of high resolution. Simulation and experimental results show that the eddy current sensor
has a high sensitivity, low power consumption and is capable of measuring a limited space. Also, the
eddy current sensors are mounted in the honing head, and the feasibility of in-process inspection of
parts being honed on the inner diameter have been verified in the Abrasive Machining (Honing).
Micro mixer based on surface acoustic wave driving
Guan Zhang,
Yigui Li,
Junfeng Zhang,
et al.
Show abstract
A resonance frequency of 8.9MHz copper Interdigital Transducer (IDT) is fabricated on a 127.8°YX type LiNbO3 substrate
by lift-off process and the rapid droplet mixing is experimentally realized using the surface acoustic wave(SAW). The
droplet mixing principle and the manufacturing process of the mixer are illustrated in detail. The droplet generates one swirl
when only portion of the droplet is located on the saw propagating surface. The droplet generates two swirls when the whole
of droplet is located on the saw propagating surface. The mixing between red particles with an average diameter of 1.5μm and a droplet with a volume of 3 μl is successfully implemented. No matter the droplet covers whole or just partly the saw
propagating surface, the mixing process can be completed in one second when the applied driving power is 9W. The
applications of SAW micro fluidics should be greatly enhanced using the rapid mixing process proposed in this paper.
3D mosaic method in monocular vision measurement system for large-scale equipment
Qiaoyu Xu,
Junwei Wang,
Rensheng Che
Show abstract
In order to enlarge the measurement range of the monocular vision measurement system, enhance its measurement
precision in depth direction, and realize the accurate measurement of large-scale equipement, a 3D mosaic method based
on assistant target is proposed in this paper. By using the image of an assistant target in two adjacent measuring
positions, on the basis of matching the images of feature points and epipolar constraint, it quickly computes the
orientation and translation transform between the two adjacent measuring positions through linear algorithm and LM
iteration method, and the scale factor of the translation is calculated from the distances between the feature points on the
assistant target. At last, the measurement data in the local coordinate systems of different measuring positions can be
transformed to the global measurement coordinate system with the transformation between the two adjacent measuring
positions, and the three-dimensional mosaic of the measurement data is realized. This method overcomes the problem
that the precision of the feature point three-dimensional coordinates in different coordinate systems seriously affects the
mosaic accuracy. The experiment result proves that the proposed method is flexible and valid, and not only enlarges the
measurement scope, but also raises the measurement precision for large-scale equipement.
Modulation transfer function measurement technique for image sensor arrays
Show abstract
A new technique is demonstrated for measurement of modulation transfer function (MTF) on image sensor arrays.
Fourier analysis of a low frequency bar target pattern is used to extract MTF at odd harmonics of a target pattern frequency
up to and beyond Nyquist. The technique is particularly useful for linear image arrays (either conventional linescan or time-delay-
integration devices) where conventional slanted-edge technique is not always applicable. The technique is well suited
to simple implementation and can provide live presentation of the MTF curve, which helps to ensure optimal alignment
conditions are achieved. Detailed analysis of the technique and demonstration of experimental results are presented.
ECT image reconstruction based on the generalized vector sampled pattern matching method
Show abstract
Electrical capacitance tomography (ECT) is a new technology for testing parameters of solid-air two-phase flow during
the past decades. The key technique of ECT is the fast and accurate image reconstruction. In this paper, the principle and
measuring process of ECT were elaborated, the reconstruction algorithm called generalized vector sampled pattern
matching (GVSPM) method was used in two-phase flow particle concentration visualization. GVSPM method achieves
accurate reconstruction by using an objective function that is calculated as the inner product calculation between the
experimental capacitance and the reconstructed image capacitance. Mathematica simulation results showed that this
method proved superior in the three parameters of capacitance residual, image error and image correlation, compared
with the linear back projection (LBP) method. Using the GVSPM method, the "soft-field" effect and the ill-posed inverse
problem in ECT technology can be effectively conquered, meanwhile, the reconstructed image has the advantages of
high spatial resolution and low distortion.
The retardation measurement of multiple-order wave plates using white-light Michelson interferometer
Show abstract
A method based on white-light Michelson interferometer for measuring the retardation of multiple-order wave plates is
presented. The linear polarized white-light splits into o-beam and e-beam by the test multiple-order wave plate which
introduces retardation between the two beams, and then they are divided by a beam splitter and reflected by two plane
mirrors in the Michelson interferometer respectively. Finally three white-light interference packets are formed.
According to the optical path between the center packet and one of the side packets, the retardation can be obtained. The
retardation of a multiple-order wave plate is measured in the experiment, whose result (2990.6nm) coincides with the
one obtained by spectroscopic method (2992.8nm).
Valve torque measuring device based on strain gauge
Show abstract
Start-stop torque is one of the key parameters of valve's capacity. In China, a torque spanner is used to measure the
small-bore torque, but the accuracy is not very high. In the large-bore situation, the previous method can not be used to
measure the torque, so the torque is determined by the design calculation result. Sometimes this result is far from the
practical one, and the difference will impact the apolegamy of the actuating device of a valve. Some other methods, such
as inductance type transducer valve torque sensor, strain gauge valve torque sensor, appeared. They both have the
advantage of high accuracy, but their automatic level is low and their measuring equipments are complex. In this paper, a
new style torque measuring device which is based on theory of mechanics of materials and measuring principle of strain
gauge is designed. The maximal torque is 2000Nm. The measuring device is easy for installation, accurate on results,
and is able to meet the actually online measuring demands.
Wavelength readout system constructed of fiber Fabry-Perot tunable filter and virtual instrument
Show abstract
The wavelength readout system reported in this paper is chiefly constructed of fiber Fabry-Perot tunable filter (FFP-TF),
data acquisition card and a virtual instrument with programmable NI Labview. By combining the dynamic scanning of
FFP-TF in C waveband (1520nm-1570nm) with 50nm free spectral range (FSR) and 4000 standard finesse value, the
wavelength of a tested laser diode (LD) could be detected accurately, while the spectrum is displayed on line with the
help of a virtual instrument to make the spectroscopy quick analysis possible. Furthermore, the scheme can also be
applied for wavelength interrogation in fiber Bragg grating (FBG) sensing system. Considering the practibility and
economical efficiency of such a system, it will be of great significance to adopt such a wavelength readout system in
fiber sensors used for construction, mining, aerospace,etc.
Noise suppression during the electro-magnetic acoustic detection of wheels tread defects
Xiaohong Zhou,
Lixin Dai,
Kai Yang,
et al.
Show abstract
Electro-magnetic acoustic detection technique has become a new development trend of nondestructive testing because of
its high detection efficiency, accurate detection results, etc, so it now has been widely adopted in the railway department
of our country. When the signal is detected using electro-magnetic acoustic detection technique, the influence of the poor
condition of wheel surface, the existing electromagnetic interference and other factors will enable different levels of
noise to exist in the detected signal, which will affect the signal quality, thereby reducing the detection accuracy. After
introducing the structure and principle of electro-magnetic acoustic detection system, this paper has put forward two
noise suppression algorithms for the noise problem of the detection signal, namely, phase difference algorithm and
adaptive filtering algorithm. On the premise of reserving the necessary signal waveform of system, the algorithms can
effectively suppress the noise of a detected signal, improve the quality of a data waveform, and obtain good detection
results. The paper also compares two algorithms and points out that the better detection accuracy can be obtained if
combining the two algorithms. This work has certain inspiration to raise the accuracy of electro-magnetic acoustic
detection results.
Development of a surface topography instrument for automotive textured steel plate
Zhen Wang,
Shenghuai Wang,
Yurong Chen,
et al.
Show abstract
The surface topography of automotive steel plate is decisive to its stamping, painting and image clarity performances. For
measuring this kind of surface topography, an instrument has been developed based on the principle of vertical scanning
white light microscopy interference principle. The microscopy interference system of this instrument is designed based on
the structure of Linnik interference microscopy. The 1D worktable of Z direction is designed and introduced in details. The
work principle of this instrument is analyzed. In measuring process, the interference microscopy is derived as a whole and
the measured surface is scanned in vertical direction. The measurement accuracy and validity is verified by templates.
Surface topography of textured steel plate is also measured by this instrument.
Additional spread spectrum modulation timing method in BPC
Show abstract
Low frequency time-code timing service is an important mode in the modern timing system, and it is actively
commended by International Telecommunications Union (ITU). Low frequency time-code timing radio station (BPC) is
built by National Time Service Center in China. The BPC broadcasts are used by millions of people to synchronize
consumer electronic products like wall clocks, clock radios, and wristwatches. In addition, BPC is used for high level
applications such as network time synchronization and frequency calibrations. Based on the modern signal characteristic
of low frequency time-code of BPC, the additional spread spectrum modulation timing method in idle carrier wave is
presented. A new structure of signal modulation is expatiated. The rationale of the additional spread spectrum
modulation timing method in BPC is researched. The performance of a new system error is analyzed. The research
results indicate that the anti-jamming performance can be improved by the additional spread spectrum modulation timing
method in BPC, and low frequency time-code timing service can then be used broadly.
Analysis of electrical tomography sensitive field based on multi-terminal network and electric field
Yongbo He,
Xingguo Su,
Meng Xu,
et al.
Show abstract
Electrical tomography (ET) aims at the study of the conductivity/permittivity distribution of the interested field non-intrusively
via the boundary voltage/current. The sensor is usually regarded as an electric field, and finite element
method (FEM) is commonly used to calculate the sensitivity matrix and to optimize the sensor architecture. However,
only the lumped circuit parameters can be measured by the data acquisition electronics, it's very meaningful to treat the
sensor as a multi terminal network. Two types of multi terminal network with common node and common loop
topologies are introduced. Getting more independent measurements and making more uniform current distribution are
the two main ways to minimize the inherent ill-posed effect. By exploring the relationships of network matrixes, a
general formula is proposed for the first time to calculate the number of the independent measurements. Additionally, the
sensitivity distribution is analyzed with FEM. As a result, quasi opposite mode, an optimal single source excitation
mode, that has the advantages of more uniform sensitivity distribution and more independent measurements, is proposed.
Shape apperception and reconstruction of fiber grating intelligent flexible structure based on orthogonal curvatures
Xiaojin Zhu,
Bing Sun,
Linyong Shen,
et al.
Show abstract
with emphasis on the process of design and development method for the intelligent flexible structure distributed with
orthogonal Fiber Bragg Grating sensor array, a fitting and reconstruction method based on orthogonal curvatures for
three-dimensional curve and a method to make discrete curvatures continuous are analyzed with detailed algorithm
processes and implementation steps in this paper. On the basis of the experimental calibration analysis with FBG model
structures, a real-time apperception and reconstruction platform of intelligent flexible structures for analyzing and
verifying the methodology and processes of the algorithm is developed with the technology of Visual C++ and OpenGL.
The academic methodology and implementation technique are analyzed experimentally in the visualization platform. It
reflects more accurately the real-time changes of intelligent flexible structures by employing an intelligent structure
based on FBG as an experiment model. Experimental results prove the feasibility of the model design and the
effectiveness of the three-dimensional reconstruction algorithm.
Portable minimally invasive human glucose detection instrument by surface plasmon resonance
Show abstract
With the improvement of living standard, the incidence of diabetes increases year by year. Minimally invasive blood
glucose monitoring is an effectively way to control diabetes, and it is achieved by measuring the glucose concentration of
interstitial fluid in human body. This paper presents a portable minimally-invasive human glucose detection instrument
which is based on a miniature integrated surface plasmon resonance (SPR) sensor. D-galactose/D-glucose Binding
Protein (GGBP) which can specifically absorb glucose moleculars is used to modify the gold surface of SPR sensor for
higher sensitivity and stability. The instrument includes an interstitial fluid extraction unit, a liquid flow unit, a SPR
sensor unit and a circuit control unit. Interstitial fluid is extracted from human body using the interstitial fluid extraction
unit, and it is then transported to the SPR sensor by the liquid flow unit, and the SPR sensor can detect the glucose
concentration in the interstitial fluid. The acquisition and process of data is controlled by the circuit control unit, which
controls the operation of the whole system as well. The glucose detection resolution could reach 6.25mg/L, and the
experiment result has good linearity when the glucose concentration ranges from 6.25mg/L to 50mg/L.
Design of co-path scanning long trace profiler for measurement of x-ray space optical elements
Li Shun,
Gong Yan,
Zhang Wei,
et al.
Show abstract
The Long Trace Profiler (LTP) is a precision surface slope error measurement instrument used in synchrotron radiation
optics for many years. By making some modifications to the LTP system, we developed a co-path scanning LTP
(CSLTP) system to test the cylindrical aspherical surface which used in X-ray space optics. To reduce the mistake
caused by air turbulence and manufacture faults of optical elements used, the CSLTP is designed with the least
difference between the testing beam path and the reference beam path. Also, it uses multiple-beam interference but
double beam interference to reduce the width of beam fringe. This improves the position precision of the beam fringe on
the image plane.
Intelligent seismic sensor with double three component MEMS accelerometers
Jihua Fu,
Jianjun Wang,
Zhitao Li,
et al.
Show abstract
To better understand the response and damage characteristics of structures under earthquakes, a great number of
intelligent seismic sensors with high performance were needed to be installed distributed in the whole country. The
intelligent seismic sensor was a cost-sensitive application because of its large number of usages. For this reason, a low
cost intelligent seismic sensor was put forward in this paper. This kind of intelligent seismic sensor cut down the cost
without sacrificing performance by introducing two three component MEMS accelerometers. It was composed by a
microprocessor, two three component MEMS accelerometers, an A/D converter, a flash memory, etc. The MEMS
accelerometer has better structure and frequency response characteristics than the conventional geophones'. But one
MEMS accelerometer tended to be unreliable and have no enough dynamic range for precision measurement. Therefore
two three component MEMS accelerometers were symmetrically mounted on both sides of the circuit board. And their
measuring values were composed to describe the ground motion or structure response. The composed value was the
in-phase stacking of the two accelerometers' measuring values, which enhanced the signal noise ratio of the sensor and
broadened its dynamic range. Through the preliminary theory and experiment analysis, the low cost intelligent seismic
sensor could measure the acceleration in accuracy.
3D measurement system based on computer-generated gratings
Show abstract
A new kind of 3D measurement system has been developed to achieve the 3D profile of complex object. The principle of
measurement system is based on the triangular measurement of digital fringe projection, and the fringes are fully
generated from computer. Thus the computer-generated four fringes form the data source of phase-shifting 3D
profilometry. The hardware of system includes the computer, video camera, projector, image grabber, and VGA board
with two ports (one port links to the screen, another to the projector). The software of system consists of grating
projection module, image grabbing module, phase reconstructing module and 3D display module. A software-based
synchronizing method between grating projection and image capture is proposed. As for the nonlinear error of captured
fringes, a compensating method is introduced based on the pixel-to-pixel gray correction. At the same time, a least
square phase unwrapping is used to solve the problem of phase reconstruction by using the combination of Log
Modulation Amplitude and Phase Derivative Variance (LMAPDV) as weight. The system adopts an algorithm from
Matlab Tool Box for camera calibration. The 3D measurement system has an accuracy of 0.05mm. The execution time of
system is 3~5s for one-time measurement.
Offset frequency generator with low noise
Wenli Wang,
Ya Liu,
Huijun Zhang,
et al.
Show abstract
An Offset Generator with low noise floor has been developed by Time & Frequency Measurement & Control
Department, NTSC. The Offset Generator is designed with Phase Lock Loop, and the +100Hz offset is generated in the
output stage. The Allan deviation noise floor of the Offset Generator is 1x10-12 at 1 second. The Offset Generator has
been installed in "Digital Multi-Channel Frequency Stability Analyzer" (DFSA), developed by Time & Frequency
Measurement & Control Department, NTSC, too, and the Allan deviation noise floor of DFSA using current Offset
Generator is about 4x10-14 at 1 second and <1x10-15 at 1000 second.
Residual voltage of the electrical equipment
Jia Yuan,
Xiaoyao Qian,
Jiawei Qian
Show abstract
The rapid development of electronic products today, it is a very important part of that electric shock prevention remains
the safety design of electronic products. When unplug the electrical equipment, the voltage in each pin of the plug is
residual voltage. If residual voltage is too large, it may cause harm to human body, must attach importance to it and
precisely measure it. Load of different electrical products lead to different transient voltage changes in sudden power-down,
namely the changes in the residual voltage. In this paper, the load on the electrical equipment on the basis of type
classification, focusing on the design of their corresponding capacitive load and peak power detection circuit link was
simulated, thus arrive at the variation discipline of residual voltage, in order to better protect human safety.
Non-contact measurement of cylindricity error using digital fringe projection profilometry
Peng Zheng,
Linna Zhang,
Fengxia Zhao
Show abstract
A novel method for measurement and evaluation of cylindricity error is presented. The surface data of a workpiece can
be measured from different views using digital fringe projection profilometry, and these data can be connected
accurately using multi-aperture overlap-scanning connection technique. Thus all surface data of a workpiece can be
obtained. The proposed method offers such advantages as non-contact, high efficiency and whole-field information. It
can also be used to effectively overcome the axial undersampled problem with reference to the existing cylindricity
measurement method. On the basis of new GPS, verification operators used for cylindricity error evaluation are
constructed. The accuracy and reliability of cylindricity error evaluation can be ensured with the standard and optimal
operation process. The validity and performances of cylindricity error measurement have been investigated through
experiments.
Solving SOC test scheduling problem using cross-entropy method
Libao Deng,
Liyan Qiao,
Xiyuan Peng
Show abstract
With the increase of the number of IP cores integrated in SOC, the functions of SOC are becoming more complexed.
Test time and test cost grow rapidly, therefore it becomes bottleneck of SOC test. Test scheduling is one of the efficient
approaches to solve the forenamed question. Cross-entropy method, which is based on probability density function, has
been used to solve the SOC test scheduling problem. Experimental results on ITC'02 benchmarks show that the proposed
method provides better test time results compared to the Linear-Programming.
Optimization and analysis of variable fiber optic attenuator with DMD using ZEMAX
Zhi Zhong,
Liyuan Cheng,
Mingguang Shan,
et al.
Show abstract
In order to analyze the resolution of variable fiber optic attenuator (VOA) instrument using digital micromirror device
(DMD) precisely, the optical system of VOA is optimized and analyzed using Zemax to obtain the effective distributions
of incident Gaussian beam (inside 1/e2 Gaussian beam waist region) on the DMD. The beam is then divided into three
power attenuation zones P1, P2 and P3 using two cutoff normalized weight levels W1 and W2 for the DMD spatial
samplers to arrive the desired high power attenuation resolution. C-Lens is also used as collimator to improve the
working distance and decrease the insertion loss. Numerical simulation results indicate that the average power
attenuation resolution is 5.072mdB, 3.811mdB and 0.674mdB respectively when the power attenuation percentage is
34.70%, 31.46% and 33.76% for P1, P2 and P3 respectively. The study can be used to VOA test instrument applications.
Measurement of attitude angles of single stator multi-degrees of freedom ultrasonic motor
Wu-fal Liu,
Zheng Tao,
Lin-na Zhang,
et al.
Show abstract
In order to measure the attitude angles of our ultrasonic motor, a compact single stator multi-degree-of freedom (DOF)
ultrasonic motor with a cylindrical stator and a spherical rotor is designed with one OEM encoder and 2D PSD (Position
Sensitive Detector) sensor. The spherical rotor is rotated around three perpendicular axes by three natural vibrations
excited on the stator. The OEM encoder disc is fixed on the rotor output shaft to measure the rotational angle of the
output shaft. The PSD sensor is installed in loading sphere, and one LED is installed in the LED house, the line light
emitted by the LED transmits along the output shaft axis and passes through the center of the spherical rotor, and then
projects on the PSD surface, and the PSD and LED comprise the device to measure the pitch and roll of the rotor. The
output current signals of the PSD sensor are changed into voltages, amplified by measuring circuits, converted into
digital signals, and are transmitted to MCU. The attitude angles of the motor are calculated out using the proposed
algorithm. The compact structure design of the motor makes the measurement of the attitude angles of the multi-DOF
ultrasonic motor more practical and convenient.
Measurement of curvature radius using phase retrieval with volume speckle field
Mingguang Shan,
Pei Zhi,
Zhi Zhong,
et al.
Show abstract
A laser beam with an ideal wavefront passes through a random amplitude mask to produce speckle fields. The speckle
fields then illuminate the measured lens and are modulated by its shape to further scatter the speckle fields. The shape of
the lens can be measured from the sequential intensity measurements of volume speckle field and phase retrieval based
on angular-spectrum propagation technique. The curvature radius of the lens is directly derived from the shape function.
In comparison with the existing measurement methods, the method proposed has a simple set-up, a strong environmental
anti-interference capability and a low cost. Experimental results indicate that the proposed method is an effective
approach which can be used for the measurement of radius at low cost.
Measurement of whole tire profile
Yongyue Yang,
Wenguang Jiao
Show abstract
In this paper, a precision measuring device is developed for obtaining characteristic curve of tire profile and its geometric
parameters. It consists of a laser displacement measurement unit, a closed-loop precision two-dimensional coordinate
table, a step motor control system and a fast data acquisition and analysis system. Based on the laser trigonometry, a data
map of tire profile and coordinate values of all points can be obtained through corresponding data transformation. This
device has a compact structure, a convenient control, a simple hardware circuit design and a high measurement precision.
Experimental results indicate that measurement precision can meet the customer accuracy requirement of ±0.02 mm.
Scanning white-light interferometric measurement of free form surface based on interference fringe tracing
Suping Chang,
Shuzhen Wang,
Tiebang Xie,
et al.
Show abstract
This paper presents the absolute measurement of free form surface based on the use of interferometric technique to
obtain the absolute height of surface, which utilizes the interference fringe obtained with an interferometric microscope
to locate the points of surface and obtain the height information through a three-dimensional displacement stage. A
theoretical model is established for this method based on the response of interference microscope to identify the main
influence factors through analysis. A measurement system is developed based on a three-dimensional stage and a Linnik
interference microscope. As the key operative part, the stage has two-grade positioning accomplished by a vertical
scanning displacement function mechanism with a laser interference measuring system and driven by a servo-motor and
a piezo-electronic transducer respectively. Performance tests show the stage meets the requirements for the measurement
of large range surface according to the zero-order interference fringe tracing measurement method. Experimental results
show that the measurement system has a vertical range of 8mm, vertical resolution of 0.002μm, and a repeatability error
of less than 5%.
Accuracy design of double parallel-joints coordinate measuring machine
Guisuo Xia,
Yetai Fei,
Jiliang Zhao
Show abstract
Double parallel-joints coordinate measuring machine (CMM) is a new type of coordinate measuring devices. In this
paper, measuring principle and basic structure of double parallel-joints CMM are introduced at first and then total error
sources that influence the measuring accuracy are analyzed. The possible accuracy of error sources correction is analyzed
and the total error of the instrument is calculated. The error distribution is presented on the basis of accuracy design of
the instrument. The error distribution is simulated and the error distribution law of the instrument is summarized. The
accuracy analysis and the structure design of the instrument are guided by the research in the paper, and the solid
theoretical basis is provided by the error correction to achieve the accuracy indicators of double parallel-joint CMM. The
tasks accomplished in this thesis will be provided as a solid foundation for developing double parallel-joint CMM with
our own intellectual properties and it will be accuracy higher and cost lower than the currently existing imported CMM.
Modern Optics and Instruments for Precision Measurement
In-situ lateral confocal microscopic surface profilometry with vibration-resistance capability
Show abstract
In the article, an in-situ 3-D microscopic surface profilometer employing novel lateral confocal scanning principle, also
called V-scan lateral confocal microscopy (VLCM), was developed to achieve in-field measurement with an effective
vibration-resistance capability. The developed methodology combines digital structured fringe projection, lateral
confocal scanning, shape from focus (SFF) and anti-vibration technique to perform lateral scanning for in-situ 3-D
surface measurement. For microstructures having low reflectivity and high-slope surfaces to be measured within in-field
process environment, it has been recognized as a great challenge for achieving accurate 3-D surface inspection. To
overcome this, the presented method employing a new lateral confocal scanning strategy in combining a Z-axis vertical
scanning with a horizontal X-axis scanning simultaneously, in which the scan pattern is similar to a V-shape. Meanwhile,
to detect potential environmental vibration, a laser fiber interferometric positioning sensor based on heterodyne
interferometry is employed to detect potential vibratory displacement between the optical probe and a tested surface for
minimizing environment disturbance encountered in a real factory. A depth response curve is constructed by a series of
images detected from successive depths during the V-scan lateral scanning. Potential vibration errors can be effectively
detected by a fiber optic interometric positioning sensor and compensated simultaneously. A standard step-height target
and several industrial V-groove microstructures have been measured to attest the measurement accuracy and feasibility
of the developed approach. From the experimental results, it is confirmed that the depth resolution can reach 0.1 μm and
the maximum measurement error can be controlled within 3% of the overall measuring height.
Confocal axial beam scanning through LC-SLM
Limin Zou,
Jin Dong,
Zhigang Fan
Show abstract
The axial beam scanning in confocal microscopy has been implemented using liquid crystal spatial light modulator
(LC-SLM). A zoom illuminating lens is realized by introducing LC-SLM into the confocal illumination light path, and
thus it shifts the focus of the objective lens axially. The axial optical sectioning in a conventional confocal microscope is
hereby achieved by beam scanning rather than mechanically moving the objective lens. The axial focus shift of the
objective lens is realized by changing the modulation phase bitmaps of LC-SLM. By electrically controlling LC-SLM, it
has been demonstrated that the focus can shift in the axial direction continuously over a 100μm range, while the FWHM
of the focal spot keeps the same as that without LC-SLM. Experimental results further show that the axial intensity
curves shift axially in confocal microscopy and confocal axial beam scanning replacing mechanical scanning can
therefore be implemented.
Error correction technology of the length grating measuring system
Xiaomei Shu,
Yong Zuo,
Xiaobo Xu
Show abstract
The resolution of the current length grating measuring system can reach micron level, sub-micron level and nanometer
level. Researching and producing the high-resolution and high-preciseness length grating measuring system is the
development tendency of measuring technology, while the high-preciseness length grating measuring system also has
wide application prospects. In the practical application of the grating system, the error correction technology directly
affects the measurement preciseness of the length grating measuring system. Therefore, launching the research on the
error correction technology of the length grating measuring system is the important. The correction method of the length
grating measuring system is discussed. In the method, the displacement length is traced back to the laser wavelength via
the photoelectric microscope, line scale, laser Interferometer and data-fitting tool. The error correction method of the
length grating measuring system mentioned in this article is simple in principle, more convenient to be implemented,
provides high correction precision, and also can be implemented in real-time automatic correction. For some instruments,
based on the length grating measuring such as three-coordinate measuring machine, length measuring machine and so
on, the method is of important reference and consultation value.
Polarization phase-shifting interference microscopy for ultra-precision surface topography
W. Cheng,
X. Chen,
L. Zhou,
et al.
Show abstract
Phase-shifting interference microscopy is a very important technique for precision surface topography
measurement. In this paper, polarization phase-shifting interference microscopy is proposed for
ultra-precision surface topography measurement. The principle of the microscopy is described and
analyzed in details, a system based on the principle is constructed, and series of experimental testing
are conducted on the system. The experimental results show that the measurement accuracy is better
than 1.5nm, and high accuracy is verified.
Application of digital holographic interferometry based on EALCD for measurement of displacement
Jun Guo,
Wanyi Zhang,
Hui Dong,
et al.
Show abstract
Real-time test is one of the important parts in digital holographic interferometry researches. In this paper, taking
advantage of electrically addressed liquid crystal display(EALCD) features of real-timely writing in and reading out
images, the digital holographic interferometry system for real-time measurement of displacement is designed. In order to
raise the contrast of the holographic hologram, the image enhancement based on the Laplacian operator has been used to
process holograms. Based many advantages of CCD and EALCD, the holographic interferogram with high contrast can
be obtained quickly, which can realize the precise measurement of small deformation and displacement of objects.
Moreover, the measurement efficiency and precision is raised greatly.
Measurement of refractive index of active photopolymer films
Show abstract
Based on Michelson interferometer principle and controlled via an elaborately designed computer program, the variation
of interference order, which contains the information of refractive index and its variation, can be detected by an optical
power meter and a CCD camera. According to the relation between the increment of interference order and the change in
optical path difference, the refractive index of photopolymer samples can be calculated in an accurate way. Typical
measurements of the refractive index of our photopolymer samples are 1.547 and 1.583 at wavelength 532nm and 457
nm, respectively.
Whole-field measurement of strain based on digital speckle correlation method
Show abstract
Traditionally extensometer has been used to measure the tensile strain to determine mechanical properties such as elastic
modulus, yield and tensile strength. But it can only measure the average strain within the gauge length and can not
produces the information on the strain distribution inside two knife point. This paper presents a novel method which uses
digital speckle correlation technique, and produces whole-field strain for a better understanding of material behavior. It
offers a significant advantage over conventional techniques with an extensometer in tensile test. The measurement results
are presented with a comparison of the traditional method, and the data evaluation method is discussed in detail. This
paper demonstrates the capabilities of technique for both quantitative and qualitative strain measurement in a whole field
environment, which is almost impossible with the traditional method.
Application of machine vision based measurement in precise assembly of miniature parts
Cui Zhu,
Xiaodong Wang,
Xiwen Zhang,
et al.
Show abstract
In manufacturing of precise miniature devices, automatic assembly is the trend to replace manual work for better quality
and higher yield. Precise measurement is a critical issue during assembly process because the parts are often complicated
and quite different in size, shapes, surface condition, etc. The position and orientation error must be determined precisely
before assembly. In the developed automatic assembly system, microscopic machine vision and precise linear stages
were integrated in the measurement system for higher detection resolution and larger measurement range in working
space. As to the extract of contour of parts with different surface condition, dynamic illumination control and different
combination of feature detection algorithms were applied. The errors brought by non-perpendicularity among precision
linear stages were compensated and the movement errors were reduced with effective measurement strategy. The
measuring accuracy was validated with a special fabricated precise template. Assembly tests were done with the
developed system and results indicate that the required position and orientation accuracy can be met successfully and
consequently the assembly task can be fulfilled.
Laser beam levelness measuring and adjusting instrument based on video graduation technology
Yuekang Shan,
Jin Zhao,
Ming Zhou,
et al.
Show abstract
This paper puts forward a kind of measuring method, double right-angle prisms imaging technique and video graduation technology have been adopted in inspecting laser beam levelness, and realized the measurement and adjustment of laser level. In this article, optic inspection technology, video graduation technology as well as the measuring error analysis and the efficient way of designing regularizing calibrating inspection are discussed in detail. Compare with the traditional way that testing and measuring in an area of fifteen square meters, this instrument can inspect the laser beam levelness error in a smaller test position (500mm), it can be adjusted and assembled easily. Installing and adjusting can be more easy and convenient in this relative smaller space. The instrument accuracy of this paper excels 3', can fully satisfy the requirement of laser level for the levelness of ± 15'. This instrument has been applied in measuring tools enterprise of our country.
White-light spectral scanning interferometry for surface measurement system
Show abstract
The paper introduces the white-light spectral scanning interferometry for surface measurement. This interferometry can
be used to measure the roughness of both smooth surfaces and those with large step heights. This real-time surface
measurement can be achieved using acousto-optic tuneable filtering (AOTF) technique without mechanical scanning. At
first, the structure and principle of this interferometry is introduced. Then the algorithm of the surface roughness
measurement is proposed. What's more, the experiment with standard test piece is conducted. Compared with the
traditional laser-light interferometry, the data shows that the proposed method has a higher accuracy which is proved to
be nano-scale. A conclusion is given at last in which the superiorities and the limitations of the proposed system were
discussed.
Sensors, Converters, and Control System
Dew condensation sensor based on surface plasmon resonance of periodic silver nanostructure on AT-cut quartz crystal
Show abstract
We propose a dew condensation sensor which combines surface plasmon resonance (SPR) and quartz crystal
microbalance (QCM) to measure both refractive index change and mass loading caused by dew condensation
simultaneously. In order to excite SPR and enhance water vapor sorption, a periodic silver nanostructure is fabricated on
an AT-cut quartz crystal oscillator by template deposition. A self-assembled membrane (SAM) which consists of
polystyrene spheres with the diameter of 202 nm was used as the template, and silver thin film with the thickness of 45
nm was deposited on the SAM by vacuum evaporation. Sensitivities of the sensor for detection of dew condensation
were evaluated as the shifts of the SPR extinction peak wavelength and the resonant frequency of quartz crystal. The
sensor is cooled down with the chilling rate of -0.5°C/min in the environment-controlled chamber with relative humidity
and the temperature of 43.2%RH and 25.0°C, respectively. The proposed hybrid sensor was able to measure both the
wavelength shifts of SPR and the additional mass caused by dew condensation simultaneously. Furthermore, the QCM
response of the sensor achieved the sensitivity higher than the under detection limit (3 μg/cm2) of conventional optical
detection method such as chilled mirror surface dew point hygrometer.
High-temperature microelectromechanical pressure sensors based on a SOI heterostructure for an electronic automatic aircraft engine control system
Show abstract
There is a need of measuring distributed pressure on the aircraft engine inlet with
high precision within a wide operating temperature range in the severe
environment to improve the efficiency of aircraft engine control.
The basic solutions and principles of designing high-temperature (to 523K)
microelectromechanical pressure sensors based on a membrane-type SOI
heterostructure with a monolithic integral tensoframe (MEMS-SOIMT) are
proposed in accordance with the developed concept, which excludes the use
of electric p-n junctions in semiconductor microelectromechanical sensors.
The MEMS-SOIMT technology relies on the group processes of
microelectronics and micromechanics for high-precision microprofiling of a
three-dimension micromechanical structure, which exclude high-temperature
silicon doping processes.
Measurement of pseudo-range with digital television broadcasting signal
Show abstract
Launchers of digital television have already built in many cities of our country as one of fundamental establishments of
metropolis. The sent signal from launchers is powerful in power, low in frequency and wide in bandwidth, and it also
covers absolutely entire city including many building dense areas. In this paper the signal frame structure of digital
television terrestrial broadcasting (DTMB) standard of our country named GB20600-2006 is analyzed. Then the scheme
measuring the distance with the special discontinuous PN code in the DTMB signal is designed. At last the new method
measuring pseudo-range with DTMB signal is approved considered with DTMB signal own characteristics and tested by
the data gathered at many spots in Xi'an. It provides technique method and supplement on positioning and navigation in
complex circumstance of city.
Contactless power feeding for ocean buoy
Xing-fei Li,
Cheng Li,
Jie Lin,
et al.
Show abstract
There are many relationships between ocean and human life, and it's vital for our survival and development. Ocean
observation is of great importance because it enables the prediction of specific global atmospheric changes. And ocean
buoy is the core of marine monitoring system. In this paper, we propose a new method based on principle of
electromagnetic induction coupling to realize non-contact signal transmission and power feeding for underwater sensors
through mooring cable. Sufficient power feeding and data transmission are confirmed by experiments. It can be expected
that the proposed system allows easier attachment and detachment of sensors to mooring wires and finally leads to
miniaturization of the whole sensor body due to battery-free sensor operation.
Theoretical model and optimization of magnetic stress sensor for measuring steel cable stress
Show abstract
Magnetic stress sensor has been considered as the most suitable sensor for measurement of steel cable stress because of
its simple structure, low cost and long service life. However, the theoretical foundation for sensor design has never been
reported, so it is necessary to study the theory and method of sensor design. Following the magneto-mechanical principle,
a theoretical model of magnetic stress sensor is developed. The model indicated that the output of sensor is the function
of structural parameters, excitation parameters and stress applied, respectively. A sensor is designed for an engineering
steel cable and experiments are done to verify the optimization. Experimental results are in good agreement with the
theoretical predictions. Compared to the previous results, the sensor sensitivity is improved by about 4 times, which
shows that this model is rational and feasible and the theoretical foundation for optimization is truly of great importance
for optimizing the characteristic properties of a sensor.
High accuracy star image locating and imaging calibration for star sensor technology
Shaodi Zhang,
Zhijun Zhang
Show abstract
Today aircraft attitude measurement technology plays an important role in an aircraft system because it can
provide orientation for aircraft in action. Lately star sensor technology used in aircraft attitude
measurement has become more and more popular because of its high accuracy, light weight, without
attitude accumulation errors and other advantages. There are three main steps for star sensor to measure
aircraft attitude, star image locating, star identification and attitude tracking. The latter two steps are based
on the accuracy of star image locating. So it's critical to make efforts to advance the accuracy of star image
locating. Some imaging errors, such as spherical aberration or coma aberration, also have negative effect on
the accuracy of star image locating, of which the effect is necessarily reduced as well. At the beginning of
this article, the structure of star sensor hardware is introduced. Secondly three methods for star image
locating are described specifically, which are traditional centroid method, Gauss quadric fitting method and
improved Gauss quadric fitting method. Subsequently an imaging calibration method is described for the
purpose of reducing the effect of imaging errors. Finally the experiment shows that the accuracy of the star
sensor is 2-arc-second.
Capacitive lamb wave transducers with multiple even-modes for biochemical detections
Li-Feng Ge,
Jin-Ping Shao
Show abstract
The high-order even-modes of high-aspect-ratio rectangular diaphragms are further exploited in this paper to excite
Lamb waves. Thus the capacitive Lamb wave transducer (CLWT) can be excited by not only the second-order mode but
also higher order even-modes, so that we can obtain higher operation frequencies, and make the CLWTs operate at
several different frequencies for different applications. An optimized design with a 3μm thick silicon plate and submicrometer
thick conducting silicon diaphragms is given according to the characteristics of the lowest order Lamb wave
(i.e. A0 wave) and the TDK model for capacitive micromachined ultrasonic transducers (CMUT) with high-aspect-ratio
rectangular diaphragms. Such a CLWT with multiple even-modes is significant and attractive for gas and liquid sensing
in the field of biochemical measurements.
Fiber Bragg grating displacement sensor research based on edge filter demodulation
Show abstract
In this paper, an edge filter demodulation of fiber Bragg grating (FBG) displacement measuring scheme using long
period grating (LPG) is reported and demonstrated. The system consists of a 3dB coupler, a sensing FBG, a LPG and a
photo-detector. As the sensing element, FBG can convert the displacement information into the shift of the Bragg
wavelength, and then the wavelength information is converted into power using edge filter demodulation. The
experimental results show that there is good linear relation between the output power detected by the photo-detector and
the displacement in the measurable ranges 0-3.6mm. The displacement sensitivity is 9.24pw/mm.
Study of adsorption technology and design of magnetic adsorption device about wall-climbing robot
Fu-cai Yuan,
Li-zhu Wang
Show abstract
The adsorption technology is one key technology of wall-climbing robot. The research actuality of adsorption technology
at home and abroad was introduced, and the characteristics of adsorption technology were analyzed. The magnetic
absorption of underwater wall-climbing robot was used as an example, and the materials of magnetic circuit which
included yoke iron, magnet, separated magnetic material and armature were chose, and the law that magnetic force
changes with the magnetic gap was analyzed, and that the packaging rubber thickness of magnetic sucker impacts on the
magnetic force was proved by experiment, and a magnetic adsorption device was developed, and a new magnetic
adsorption body was provided for underwater wall-climbing robot .
Piezoelectric energy harvesting from ultrasonic vibration in fluid environments
Gang Tang,
Ci-hang Zheng,
Jing-quan Liu,
et al.
Show abstract
This paper presents the development of piezoelectric energy harvesting from ultrasonic vibration in fluid
environments. The ultrasonic is emitted by the transducer in the ultrasonic cleaner and propagated in fluid environments
which causes the piezoelectric bimorph bending up and down, thus the PZT layer generates electrical charges. Some
preliminary experiments including output voltages in different fluid environments and in draft angles of the piezoelectric
device relative to the level surface have been investigated. The experimental result shows that the output voltages vary
with the fluid environment, the maximum voltage is generated in clean water and then physiological saline and sea water.
Additionally, different draft angle lead to various output voltages with the maximum voltage been present at 45°to 60°or
105°to 120°region and the minimum value at 90°in the same fluid environment. Some possible causes about this
phenomenon are also analyzed.
Task-oriented design of a fully pre-stressed double-layer six-component force/torque sensor
Hang Wang,
Yulei Hou,
Jiantao Yao,
et al.
Show abstract
This paper presents a method to study and design a fully pre-stressed double-layer six-component force/torque
sensor. The structure characteristic of the fully pre-stressed sensor is analyzed. In order to achieve the best
performance, the static mathematical model is built by using screw theory. Based on the task ellipsoid, the task
model of the pre-stressed force sensor is built. The relationship between the sensor and the task is studied
systematically. And the mathematic description of task-oriented performance evaluation of the fully pre-stressed
sensor is proposed. The key parameters of the fully pre-stressed force sensor satisfying the purpose of the task are
obtained. The research results of this paper are useful for the further research and practical application of the
six-component force sensor.
Design and research of sun sensor based on technology of optical fiber
Show abstract
A kind of sun sensor is designed based on the optical fiber. This project consists of three parts: optical head, photoelectric
sensor and signal processing unit. The innovation of this design lies in the improvement of traditional sun sensor, where
multi-fibers, used as a leader, are symmetrically distributed on the surface of a spacecraft. To determine the attitude of a
spacecraft, the sun sensor should measure the direction of the sun. Because the fiber length can be adjusted according to
the fact, photoelectric sensor can be placed deeply inside a spacecraft to protect the photoelectric sensor against the
damage by the high-energy particles from outer space. The processing unit calculates the difference value of sun energy
imported by each pair of opposite optical fiber so as to obtain the angle and the orientation between the spacecraft and
the sun. This sun sensor can suit multi-field of view, both small and large. It improves the accuracy of small field of view
and increases the precision of locating a spacecraft. This paper briefly introduces the design of processing unit. This sun
sensor is applicable to detect the attitude of a spacecraft. In addition, it can also be used in solar tracking system of PV
technology.
Hydraulic square pressure generator for dynamic calibration of pressure sensors at low frequencies
H. Chang,
T. T. Tsung,
C. S. Jwo,
et al.
Show abstract
A hydraulic square pressure generator with a unique spool valve has been developed for use in a system to calibrate
and evaluate the dynamic characteristics of pressure sensors. This hydraulic square pressure generator generates a
hydraulic square pressure with a rapid transient response in the time domain and with abundant harmonics in the
frequency domain at low fundamental frequencies, rather than square pressure with poor harmonics at high
fundamental frequencies. Its rise time and fundamental frequency are around 32.0 μs and 5 Hz, respectively,
supporting a wide range of dynamic calibration of hydraulic square pressure generators. The sensing cavity in the
hydraulic square pressure generator constrains the pressure transient produced by the fluid in the valve and maintains
the generated hydraulic square pressure for both tested and reference pressure sensors. Three pressure sensors are
calibrated using the hydraulic square pressure produced by the system with an auto-regressive exogenous model. Their
transfer functions are obtained by applying the common pole-zero principle to describe their dynamic characteristics in
the frequency domain.
Hot-wire probe used for measurement of one dimensional flow with bi-direction
Chengxu Tu
Show abstract
In order to solve the difficulties of the measurement of one-dimensional and bi-direction flow by a hot-wire probe, a test
method and the model experiment are presented in this paper. Based on the exiting hot-wire sensor, another same sensor
is added. The two sensors are installed in parallel whose distance is 6 times their diameters, and they are separately
connected to the controller. If the flow goes around two circular cylinders in tandem with the low Reynolds number, an
obvious velocity drop between free-stream and gap flow can be found. Consequently, the velocity detected by the
upstream sensor is higher than that by the downstream one. Because the relatively fixed position of the pair of sensors
has been determined beforehand, the direction of the one-dimensional flow can be deduced from the plus and minus of
velocity drop detected by the two sensors.
Broadband wavelength converter based on segmented quasi-phase matched grating
Show abstract
Broadband wavelength converters based on difference frequency generation (DFG), single-pass and double-pass
cascaded second harmonic generation and difference frequency generation (SHG+DFG), single-pass and double-pass
cascaded sum and difference frequency generation (SFG+DFG) are fulfilled by utilizing segmented grating structure in
lithium niobate waveguide. Under the small-signal approximation, the effects of the waveguide length and the response
flatness on DFG-based wavelength conversion are investigated by use of matrix operator, and then a feasible scheme to
enhance the bandwidth and stability of signal and pump wave is proposed. For single-pass/double-pass SHG+DFG
wavelength conversion scheme and single-pass/double-pass SFG+DFG wavelength conversion scheme, the effect of
segmented grating structure on conversion bandwidth is studied theoretically and numerically, the results show that the
signal conversion bandwidth can be broadened by optimizing the aperiodic grating. Moreover, the influence of "balance
condition" on double-pass SFG+DFG-based wavelength conversion is analyzed, one can achieve enhanced conversion
efficiency and conversion bandwidth by adjusting the power and wavelengths of pump sources according to the "balance
condition". In the end, a reasonable suggestion is presented to achieve broadband wavelength conversion under different
requirements.
Comparison study on disturbance estimation techniques in precise slow motion control
S. Fan,
R. Nagamune,
Y. Altintas,
et al.
Show abstract
Precise low speed motion control is important for the industrial applications of both micro-milling machine tool feed
drives and electro-optical tracking servo systems. It calls for precise position and instantaneous velocity measurement
and disturbance, which involves direct drive motor force ripple, guide way friction and cutting force etc., estimation.
This paper presents a comparison study on dynamic response and noise rejection performance of three existing
disturbance estimation techniques, including the time-delayed estimators, the state augmented Kalman Filters and the
conventional disturbance observers. The design technique essentials of these three disturbance estimators are introduced.
For designing time-delayed estimators, it is proposed to substitute Kalman Filter for Luenberger state observer to
improve noise suppression performance. The results show that the noise rejection performances of the state augmented
Kalman Filters and the time-delayed estimators are much better than the conventional disturbance observers. These two
estimators can give not only the estimation of the disturbance but also the low noise level estimations of position and
instantaneous velocity. The bandwidth of the state augmented Kalman Filters is wider than the time-delayed estimators.
In addition, the state augmented Kalman Filters can give unbiased estimations of the slow varying disturbance and the
instantaneous velocity, while the time-delayed estimators can not. The simulation and experiment conducted on X axis of
a 2.5-axis prototype micro milling machine are provided.
Phase error estimation with broadband white light by phase diversity
Yuanhao Wu,
Bin Wang,
Zongyang Wang,
et al.
Show abstract
The technique of Phase Diversity (PD) is widely adopted to measure the wavefront error caused by atmosphere
turbulence and system error. PD solves the Zernike coefficients of the wavefront by utilizing two images obtained with
different defocus value. In this paper, we propose a method to restore the image and estimate the wavefront error of an
imaging system. And we use present white noises to verify the robustness of the algorithm. We design an experiment
system and implement it in our laboratory. The proposed algorithm is validated by computer simulations and
experimental results. To use a broadband white object in experimental system a reasonable simplification for the system
model is done. Our results show that the robustness against Gaussian white noises of the method is better then the case
when the variance value is 0.03. The proposed method can be used as a wavefront sensor and restore the degradative
images by photoelectric image system.
Distorted target recognition in cluttered scene based on maximum average correlation height algorithm
Zhan Xue,
Jiyang Shang,
Wenshen Wang
Show abstract
Joint Transform Correlator (JTC) is a more advanced optical pattern recognizer. Compared with computer correlation
matched method, it has many advantages, such as parallel processing, high speed and more sampling points. The
bottleneck technique of JTC is how to recognize the distorted targets in cluttered scene. The Maximum Average
Correlation Height (MACH) algorithm applied in JTC is presented. The MACH algorithm has powerful capability of
recognition for distorted targets (rotation and scale etc.). Through optimizing MACH frequency domain filter and
projecting it to space domain, the MACH reference image can be obtained. This MACH reference image clearly records
various distortions of a target. Based on the basic principle of JTC, the distorted targets in cluttered scene can be detected.
Optical experiments with JTC show that the edge features of detected image should be extracted, the correlation
calculation of MACH reference image and detected target can be performed accurately and the bright correlation peaks
can be obtained. In the process of optical correlation recognition, the performance of MACH reference image is used
sufficiently. The energy of correlation peaks is greatly enhanced, the cluttered scene can be suppressed effectively and
the MACH reference image has high distortion tolerance. To demonstrate the feasibility of MACH reference image, the
scale distorted car in cluttered scene is successfully detected.
Image restoration for a rectangular poor-pixels detector
Pengcheng Wen,
Xiangjun Wang,
Hong Wei
Show abstract
This paper presents a unique two-stage image restoration framework especially for further application of a novel
rectangular poor-pixels detector, which, with properties of miniature size, light weight and low power consumption, has
great value in the micro vision system. To meet the demand of fast processing, only a few measured images shifted up to
subpixel level are needed to join the fusion operation, fewer than those required in traditional approaches. By maximum
likelihood estimation with a least squares method, a preliminary restored image is linearly interpolated. After noise
removal via Canny operator based level set evolution, the final high-quality restored image is achieved. Experimental
results demonstrate effectiveness of the proposed framework. It is a sensible step towards subsequent image
understanding and object identification.
Improved HHT for four-way valve early fault diagnosis
Qing Jiang,
Ting Li,
Yan Yao,
et al.
Show abstract
The noise interference and end effect is irritating in the HHT processing of strong noise signals. In view of this situation,
an improved HHT method based on the wavelet denoising and wave characteristic matching is proposed. Firstly,
according to the analysis of the noise interference in wave characteristic matching extension and HHT itself, the paper
adopts the wavelet threshold denoising to make a pretreatment of strong noise signal that can wipe off noise interference
effectively. Then, extends and reconstructs data at both ends of signal to restrain end effect during EMD and Hilbert
transform with the wave characteristic matching. Lastly, obtains the early fault feature of four-way valve from HHT
time-frequency spectrum accurately. Simulation and instances show that the improved HHT method is able to reduce the
false components resulted from decomposing useless noise, restrain the end effect, enhance the accuracy and timeliness
of HHT, and thus make HHT arithmetic more practical.
Moving object detection from moving camera sequences
Xia-qiong Yu,
Xiang-ning Chen,
Hong-qing Xu,
et al.
Show abstract
Moving object detection from moving camera sequences is an important subject in field of computer vision. This paper
presents a new approach for moving object detection in sequences taken from moving camera, key idea of which is to
compensate the camera motion by estimate affine transformation parameters of the background using a combined
method of Scale Invariant Feature Transform (SIFT) algorithm and Random Sample Consensus (RANSAC) algorithm.
Feature points are detected in consecutive frames by SIFT detector and matched according to Euclidean measure, which
is the initial matching step. In order to eliminate incorrect feature correspondences and the correctly matched features in
the image region of moving object, RANSAC algorithm is applied to rectify the initial matching results and the affine
transformation parameters are estimated accurately. Followed by inter-frame difference and morphology operations,
moving object is detected successfully. Tracking of features is robust by using SIFT and the computational complexity is
significantly reduced by performing the RANSAC estimation algorithm. The effectiveness of the proposed method is
demonstrated using real video sequences from moving cameras.
Detection algorithm for dimensional measurement and damage defect recognition of piston rings
Tao He,
Qinghua Wu,
Zhen Zeng
Show abstract
Due to high speed requirement of real-time online inspection, and disturbances in industrial scene such as illumination
and vibration, the captured image of piston ring by CCD is not very distinct, interfering following image procedures
greatly. Therefore, in this paper, two models of dimensional measurement and damage defect recognition for piston rings
are both established and wavelet transform is added in the process to analysis the edge image to ensure the precision and
accuracy of detection results. A series of detection algorithms are elaborated in detail. The first step in the algorithms is
to make image-preprocess to original images of piston rings by extracting interested area, image-filtering, and image
erosion, with the aim of obtaining precise edge of piston rings' images for defect recognition. In the next step, wavelet
transform method is used to calculate accurate edge of piston rings, thus dimension parameters of piston rings could be
calculated after calibration of pixel. Then the least squares method is applied to fit a relative datum curve of the edge of
piston rings. Based on defect recognition algorithm model and the procedures above, the detection algorithm can
distinguish the upper and lower surface of piston rings, recognize piston rings' breakages and justify whether piston rings
are conforming or not. The application of detection algorithm has been used to actualize non-contact automatic online
inspection system.
Sub-pixel location of center of target based on Zernike moment
Bo Liang,
Mingli Dong,
Jun Wang,
et al.
Show abstract
To achieve high location accuracy, a sub-pixel location method based on Zernike moment is proposed for the location of
the center of target. Original images are preprocessed to weaken the effect of noise. Sub-pixel edge detection is
implemented using Zernike moment. The center of target is located using an ellipse fitting algorithm. Some criterions
such as grayscale, area and circular degree of the objects are used to recognize the target simultaneously. Experiments
are carried out with synthetic image and real image to verify the accuracy and noise immunity of the proposed method.
Experimental results show that the accuracy is better than 1/25 pixel. It can therefore be concluded that the method can
be used to meet the requirement of high-accuracy measurement.
Study on parameters fitting of Archimedes helicoid surface
Qingpeng Chen,
Yangkuan Guo,
Lianqing Zhu,
et al.
Show abstract
Measurement points are obtained using a CMM. Lyite rule is used to optimize the data. The algebra relationship between
independent parameters and Cartesian coordinate system is built using parametric equations of Archimedes helicoid
surface and the error equations about the parameters are constructed. The parameters are acquired use least square
method. Experimental results show that the proposed method can be used to make the values of parameters close to the
theoretical values, and so, it can be used to do other kinds of parameters fitting of helicoid surface.
Model and method used for extraction of projectile motion information from radar echo
Show abstract
For a projectile with slots at the base, the index of amplitude modulation in Doppler radar echo reflects the information
of angular motion. According to our research, the procedure to obtain the index can be divided into two steps, i.e., 1)
separating the envelope from radar echo and 2) estimating the index from the acquired envelope. Here we assume that
the envelope has already been achieved. To obtain the index from the envelope so as to extract the motion information,
we investigated first the signal model of the envelope. A constant envelope model of echo is modified as an amplitude
modulation and frequency modulation signal to express the amplitude modulation. The envelope is simplified as the
combination of DC, the component of spin rate, and the second harmonic of spin. To restrain long-range and short-range
spectral leakages and improve the index estimation accuracy, an interpolated FFT method that iterates in frequency
domain and time domain alternately is proposed to. It adopts the interpolation algorithm in frequency domain to alleviate
short-range leakage effect, uses the time window and the iterative CLEAN technique to realize long-range leakage
correction. The influences of such parameters, as modulation frequency, value of the index, and SNR are simulated. The
results of simulation and experiment prove the rationality of the model and the validity of the proposed method.
Gravity matching algorithm based on intrinsic features threshold of gravitational field
Show abstract
In order to improve the precision of gravity matching aided navigation, a gravity correlation coefficient is selected to
study the gravitational field intrinsic features using the method of normalized standard deviation firstly. Some statistics
laws are identified from the random gravitational field through the statistical analysis of gravity correlation coefficient.
So that series of gravity matching conclusions can be drawn. Secondly, a gravity intrinsic features threshold matching
algorithm of gravitational field is proposed based on these findings. Finally, the simulation results obtained using the
gravity matching algorithm in a gravity aided navigation system show that the threshold can be used to find the better
gravity matching areas, enable the integrated navigation system to diverge effectively and increase the accuracy of
gravity aided navigation system.
Image-based automatic recognition of larvae
Ru Sang,
Guiying Yu,
Weijun Fan,
et al.
Show abstract
As the main objects, imagoes have been researched in quarantine pest recognition in these days. However, pests in their
larval stage are latent, and the larvae spread abroad much easily with the circulation of agricultural and forest products. It
is presented in this paper that, as the new research objects, larvae are recognized by means of machine vision, image
processing and pattern recognition. More visional information is reserved and the recognition rate is improved as color
image segmentation is applied to images of larvae. Along with the characteristics of affine invariance, perspective
invariance and brightness invariance, scale invariant feature transform (SIFT) is adopted for the feature extraction. The
neural network algorithm is utilized for pattern recognition, and the automatic identification of larvae images is
successfully achieved with satisfactory results.
Monocular vision for intelligent wheelchair indoor navigation based on natural landmark matching
Xiaodong Xu,
Yuan Luo,
Weixi Kong
Show abstract
This paper presents a real-time navigation system in a behavior-based manner. We show that autonomous navigation is
possible in different rooms with the use of a single camera and natural landmarks. Firstly the intelligent wheelchair is
manually guided on a path passing through different rooms and a video sequence is recorded with a front-facing
camera. A 3D structure map is then gotten from this learning sequence by calculating the natural landmarks. Finally, the
intelligent wheelchair uses this map to compute its localization and it follows the learning path or a slightly different path
to achieve the real-time navigation. Experimental results indicate that this method is effective even when the viewpoint
and scale is changed.
Identification defect character of MMM signals based on wavelet singular entropy and RBFNN
Lan Zhang,
Yongrui Zhao,
Chong Tian
Show abstract
Metal magnetic memory is a novel NDT method that can be used to detect residual stress distribution of ferromagnetic
components.Wavelet decomposition and entropy theory are used and wavelet singular entropy is introduced to extract
characteristic from abnormal signals of defect. Furthermore, RBF neural network is utilized to identify defect character.
Experimental results showed that, compared to the traditional gradient value, the proposed new method can be used to
effectively reflect defect character and it is immune to the effect of noises.
Binary optics pyroelectric chopper technology
Show abstract
It is obvious character that the chopper must be used in Uncooled pyroelectric imaging system. At present, three mainly
type chopper which are linear chopper, Archimedean spiral chopper and Fresnel zone plate array (FLA) chopper. The
FLA has some advantages than the others, which used diffraction solution. The paper report pyroelectric focal plane
binary optics chopper which was processed by laser direct writing etched Fresnel zone plate array shape, and draw the
test results: the sub-beam ratio of 1.2 x 103; diffraction efficiency more than 40%; non-uniformity: multi-point test better
than 10% in the FLA chopper.
A multi-sensor image registration algorithm of window segmentation based on SIFT point and line features vector
Show abstract
According to the deficiency of SIFT algorithm for matching multi-source remote sensing image feature points, this paper
provides a multi-sensor image registration algorithm of window segmentation based on SIFT point and line feature
vector. Firstly, we roughly matched the remote sensing images, and then we divided the remote sensing images into
several separate temporary windows based on their characteristics. In the sub-window, we extracted SIFT feature point
of remote sensing images and selected the eight directions points with the same name around the feature points to build
line feature vectors. Finally, we ended up match point set by constraining the initial point of the SIFT algorithm. Tests
show that this method achieved a high matching accuracy.
Robust matching algorithm for image mosaic
Show abstract
In order to improve the matching accuracy and the level of automation for image mosaic, a matching algorithm based on
SIFT (Scale Invariant Feature Transform) features is proposed as detailed below. Firstly, according to the result of
cursory comparison with the given basal matching threshold, the collection corresponding SIFT features which contains
mismatch is obtained. Secondly, after calculating all the ratio of Euclidean distance from the closest neighbor to the
distance of the second closest of corresponding features, we select the image coordinates of corresponding SIFT features
with the first eight smallest ratios to solve the initial parameters of pin-hole camera model, and then calculate maximum
error σ between transformation coordinates and original image coordinates of the eight corresponding features. Thirdly,
calculating the scale of the largest original image coordinates of the eight corresponding features to the entire image size,
the scale is regarded as control parameter k of matching error threshold. Finally, computing the difference of the
transformation coordinates and the original image coordinates of all the features in the collection of features, deleting the
corresponding features with difference larger than 3kσ. We can then obtain the exact collection of matching features to
solve the parameters for pin-hole camera model. Experimental results indicate that the proposed method is stable and
reliable in case of the image having some variation of view point, illumination, rotation and scale. This new method has
been used to achieve an excellent matching accuracy on the experimental images. Moreover, the proposed method can be
used to select the matching threshold of different images automatically without any manual intervention.
Boundary character based declining scanning-line filling algorithm
Show abstract
In order to increase the efficiency of filling area, a novel declining scanning-line filling algorithm for filling area is
proposed, in which the boundaries of image are traced through the adjacent connection, and their locations of the image
edges are recorded at the same time. The direction of scanning-line is determined by the relative position between the
seed point and the boundary point, and all the points in the adjacent field of scanning-line are filled only once. The
vertical distance between the scanning-line is depended on the connected domain. The number of crossing points
between the scanning-line and boundary is used to estimate the state of filling or ending. The algorithm can be used to
fill the 4-adjacent or 8-adjacent fields, to settle the problem of deep recursion and iterative stack, and to solve the defect
of repeated scanning and filling in traditional algorithm. By using the proposed algorithm, the filling result is accurate,
the calculation of the algorithm is decreased, and the filling efficiency is enhanced.
Optoelectronic System and Optical Instruments Design
Fabrication and application of diffractive optical elements
Show abstract
The fabrication methods of binary and continuous-relief diffractive optical elements (DOE) by direct laser writing and
lithography are analyzed. Laser metrology often requires the precision forming of a probe laser beam. This problem is
solved optimally by application of DOEs. A number of scientific and practical applications require the fabrication of
DOEs to create highly accurate aspherical wavefronts. This paper reviews the research directed toward the creation of
equipment and technologies for DOEs with a binary, multilevel, and continuous profile. The results of the practical
applications of DOEs (fabricated in Institute of Automation and Electrometry SB RAS) in optical measuring systems are
presented.
Self-mixing interference in fiber lasers and its applications
Show abstract
According to the theory of self-mixing interference (SMI) in fiber ring lasers (FRLs), Fourier Transform method is
adopted for vibration measurement. The harmonic components increase with the increase of the amplitude of vibration.
According to the theory of self-mixing speckle effect (SMSE) in FRLs, the similarity to Gaussian form of probability
density distribution increases as the velocity increases. A method based on the fractal boxes of a section of speckle
waveform is adopted for demodulation. The relationship between the numbers of boxes and velocities of the object is
linear. Dual-channel SMI is presented demonstrating the potential for multiplexing in FRLs. The dual wavelengths of the
FRL are selected by two fiber Bragg gratings (FBGs). The output power in one channel is modulated by that in the other
channel, which is resulted in the mode competition between the two channels. The experimental results show a good
agreement with the simulation results, and indicate that SMI with parallel dual-channel is an efficient approach for
multiple displacement measurement.
Optoelectronic system on the base of the anamorphic element for the measuring of the elevation angles
Igor Konyakhin,
Alexey Merson,
Alexandr Timofeev,
et al.
Show abstract
The researches in the millimetre wave range require the high accuracy for position of the mirror components. A mirror
weight is the cause of the roll deformation of the elevation axle relatively the bearing. At result the elevation angle of a
parabolic mirror axis orientation is not equal to the set values. For the measuring these roll angular deformations the new
type of the anamorphic based system are used. The new method for roll angles measuring is developed. Optical scheme
for the measurement system and anamorphic element is proposed. Equation for the static characteristic of the system and
its graphical representation are shown.
Electron field emission based on plasmon resonance
Show abstract
In this research, an electron emission method which combines field emission and plasmon resonance is proposed and
examined. Electron field emission properties of a sharp gold tip under continuous-wave laser irradiation at the plasmonresonant
wavelength are investigated. Due to the application of plasmon resonance, the electric field in the vicinity of the
emitter is strongly enhanced, resulting in the decrease of emission threshold voltage and the increase of emission current.
The emission-area is strongly confined under illumination when the optical electric field is parallel to the emitter shank,
and the optical modulation of the emission current is demonstrated.
The experimental research of the systems for measuring the angle rotations and line shifts of the large aperture radio-telescope components
Igor Konyakhin,
Alexandr Timofeev,
Alexandr Usik,
et al.
Show abstract
The main mirror construction of the radiotelescope for the millimetre wave range requires to measure the line
deformation of mirror's surface and shifts of the secondary mirror relatively main mirror. There is a necessity to construct
the new radio-telescope RT-70 Suffa (Russia). The 3-D parabola main mirror of this radio telescope has a diameter 70
meters, and the elliptical secondary mirror with the diameter 3 meters are placed on the distance 21 meter relatively main
mirror. Following issues dealing with this problem are described in this article: 1) the possibility of the design of
deformation measurement system based on triangular method 2) the new scheme of optic-electronic measurement
system. The great attention during the research was paid to the experimental approval of the theoretical results. The
experimental setup of the described system had the following characteristics: infrared emission diode AL107B by power
15 mWt as sources of radiation; the objective by the focal length 450 mm as aperture of receiver video-camera, the
CMOS matrix receiver by type OV05620 Color CMOS QSXGA with 2592*1944 pixels and one pixel size (2.2*2.2) μm2
produced OmniVision as image analyzer . The computer simulation error and the experimental error measurement was
0.1 mm at the
Tissue oxygenation and haemodynamics measurement with spatially resolved NIRS
Show abstract
We describe the use of Near Infrared Spectroscopy (NIRS) for the non-invasive investigation of changes in
haemodynamics and oxygenation of human peripheral tissues. The goal was to measure spatial variations of tissue NIRS
oxygenation variables, namely deoxy-haemoglobin (HHb), oxy-haemoglobin (HbO2), total haemoglobin (HbT), and
thereby to evaluate the responses of the peripheral circulation to imposed physiological challenges. We present a skinfat-
muscle heterogeneous tissue model with varying fat thickness up to 15mm and a Monte Carlo simulation of photon
transport within this model. The mean partial path length and the mean photon visit depth in the muscle layer were
derived for different source-detector spacing. We constructed NIRS instrumentation comprising of light-emitting diodes
(LED) as light sources at four wavelengths, 735nm, 760nm, 810nm and 850nm and sensitive photodiodes (PD) as the
detectors. Source-detector spacing was varied to perform measurements at different depths within forearm tissue.
Changes in chromophore concentration in response to venous and arterial occlusion were calculated using the modified
Lambert-Beer Law. Studies in fat and thin volunteers indicated greater sensitivity in the thinner subjects for the tissue
oxygenation measurement in the muscle layer. These results were consistent with those found using Monte Carlo
simulation. Overall, the results of this investigation demonstrate the usefulness of the NIRS instrument for deriving
spatial information from biological tissues.
Vehicle tethered aerostat optoelectronic monitoring platform system for Shanghai World EXPO
Show abstract
To monitor the whole Shanghai Expo Park, a vehicle tethered aerostat optoelectronic monitoring platform with the
characteristic of time-sensitive and all-weather monitoring is described in detail in this paper, which is hung beneath the
tethered balloon and equipped with a variety of payloads, including visible light monitoring system, infrared monitoring
system, hyperspectral monitoring system, GPS/INS system, monitoring and control system and so on. These equipments
can be used for real-time monitoring, environmental monitoring, and ground target location of Shanghai Expo Park. The
output High Definition (HD) image of Shanghai Expo Park from visible light monitoring system is clear and stable, and
the stabilization accuracy of visual axis is 0.07°(3δ). The optoelectronic monitoring platform system uses the target
location technology based on Global Position System/Inertial Navigation System (GPS/INS) system to output real-time
location data compatible with Geographic Information System (GIS). Test results show that the maximum errors
between the location results (latitude and longitude) solved by the target location program and the reference target are
0.2 0/00(latitude) and 2 0/00(longitude). Now the whole system has been used for surveillance the Shanghai Expo Park since
April 2010.
Tunable electro-optic crystal Fabry-Perot filter
Show abstract
A new approach of Fabry-Perot (F-P) filter, where the optical length of cavity is tuned by using linear electro-optic (EO)
effect of crystals, is demonstrated with the numerical analysis. For achievement of polarization-independent tunability of
this filter, directions of light propagation and the external field applied are illustrated by means of the index ellipsoid. An
example of the F-P filter using LiNbO3 crystal is discussed and its tunability is analyzed.
White trash detection of cotton lint with ultraviolet-induced fluorescence imaging method
Fei Zhou,
Tianhuai Ding
Show abstract
White cotton lint trash can not be effectively detected by white light imaging method. It becomes a serious problem in
textile industry. Ultraviolet (UV)-induced fluorescence imaging method is based on the principle that different materials
have different spectral excitation and emission characteristics. The fluorescence spectroscopy experiment gave reliable
evidence that most white trash had much stronger fluorescent effect than that of lint. In order to simultaneously
discriminate several kinds of white lint trash, an Optimal Wavelength Selected Model for describing cotton/trash
discrimination was developed. It was determined that 342-388 nm was the optimal detection waveband for white trash
detection. Imaging results and analysis clearly showed that for both uncovered and covered situation, the gray
differences between white trash and lint were significantly improved when illuminated by a type of UV light. It was
concluded that UV-induced fluorescence imaging method is a feasible way to detect most white trash. This method can
also be used in white trash detection in seed cotton, wool, tealeaf, and tobacco leaf.
Cross-phase modulation instability in single-mode optical fibers with exponential saturable nonlinearity
Show abstract
In this paper, based on the extended coupled nonlinear Schrödinger equations including exponential saturable
nonlinearity (ESN) in optical fibers, the linearized coupled nonlinear Schrödinger equations are derived. Subsequently,
the corresponding condition and gain spectra of cross-phase modulation induced modulation instability (MI) are deduced
and calculated. And the variations of the critical perturbation frequency and the peak gain with the input powers are
calculated and compared with the case of conventional saturable nonlinearity (CSN) in both the normal and anomalous
dispersion regions. The results show that, the critical perturbation frequency and the peak gain increase with the input
power, reach a maximum value, and then decrease. Moreover, in comparison, when the other parameters are the same,
the varying rates will be faster than those of CSN. These features lead to a unique value of peak gain and critical
frequency for two different input powers. This work may be beneficial to further study of new types of bistable or
multistable optical solitons.
90-degree docking error control in polarization maintaining fiber resonator based on white-light interferometry
Huizu Lin,
Qiong Yao,
Yongming Hu
Show abstract
Polarization fluctuation caused by polarization coupling in polarization maintaining fiber (PMF) resonator is one of the
major noise sources in resonant fiber optic gyroscope. Polarization axis 90-degree docking is an effective way to
overcome the polarization fluctuation, but the 90-degree docking error has a major affect to the gyroscope noise
suppression effect. In this paper, a fiber Michelson interferometer testing system of polarization coupling in doublecoupler
polarization maintaining fiber resonator based on white-light interferometer is designed to realize 90-degree
docking error control and obtain a good result of 0.37 degree experimental docking error. Then the detection method of
sawtooth scanning is used to analyze the resonance characteristics and polarization characteristics of double-coupler
polarization maintaining fiber resonator experimentally and obtains the response curve with 24 finesse and 179.65 degree
phase interval of the two polarization eigenstates.
Zernike aberration characteristics of precision conformal optical windows
Yongmeng Liu,
Jing Ma,
Huiping Ma,
et al.
Show abstract
The analysis models of Zernike aberrations of precision conformal aspheric optical windows are built, and the influences
on Zernike aberrations of different aspheric optical window shapes and the variation laws of Zernike aberrations of
precision conformal optical windows at different gimbal angles are analyzed using the multi-configuration capability
techniques of Zemax software. The results of analysis show that the astigmatism of conformal aspherical optical
windows is the largest, coma is followed, and spherical aberration is smaller in the range of 45° gimbal angles, and the
Zernike aberration coefficients of paraboloid and hyperboloid conformal optical windows are higher than that of
ellipsoid conformal optical windows. Therefore the ellipsoid surface function is more suitable for the design of precision
conformal aspheric optical windows from the point of view of optical system designs and aberration correction
techniques.
Optical system design of a new type infrared dual-band seeker
Ma Yongli,
Wenzhe Liu,
Wensheng Wang
Show abstract
Based on the appearance of infrared dual-band device and the technical parameters of infrared seeker, a new-type
Cassegrain optical system is designed. The main advantages of the system are large field-of-view, infrared dual-band
common path and compact structure. In the Cassegrain optical system, the working wavelengths are 3.7μm~4.8μm and
8μm~12μm, the field-of-view 4° and the aperture 240mm. The paraboloidal primary mirror and hyperboloidal secondary
mirror are all replaced by spherical surfaces. So the problems of high machining accuracy and alignment become much
easier. In order to balance the aberrations, two compensating lenses are used in the system. The amounts of compensating
lenses are much less than other optical systems. So the new optical system becomes much more economy, light and
compact. The total length of system is 170mm. The ratio of total length to focal length is 0.62. So it can meet the
operating requirement of seeker in limited space. Moreover, the system has a good performance of athermalization
between negative 40°c and positive 50°c. The design results of the system show that the MTF value of each field is
greater than 0.7 when the cut-off frequency is 11 lp / mm. Wavefront aberration is less than 0.038λ.
High precision optical fiber fluorescent temperature measurement system and data processing
Show abstract
Generally, the theoretical analysis of the fluorescent life time temperature measurement is based on the assumption of
the exponential life time characteristic, but in practice, the actual curve of the fluorescence are different from exponential.
This is the key-influence on the stability of the high precision fluorescent measurement system. The differences are
analyzed base on the theoretical mechanism of fluorescent, and a cutting and normalized method is given to describe the
degree of the non-exponent of the actual fluorescent curve defer from the exponential curve. Several kinds of typical
fluorescence materials spectrum and its cutting and normalized experiment results verify this theoretical analysis. Some
effective measures to improve the non-exponent of the system are taken and are applied to a temperature measurement
system based on actual fluorescent curve analysis with resolution 0.1°C, precisions ±0.2°C, and real-time calibration is
carried on. Based the theory base and the actuality of fluorescence optical fiber temperature sensor, two methods about
fluorescence decay time constant are proposed. In the mean time, the mathematic model has been formed and analysis,
so that the different schemes are selected in different situation.
A design of beam shaping unit for 193nm lithography illumination system using angular spectrum theory
Yang Zhao,
Yan Gong,
Shun Li,
et al.
Show abstract
Off-axis illumination (OAI) technology is widely used to enhance resolution for deep ultraviolet lithography. The
realizing methods of OAI include geometrical optics method and physical optics method. However, the former has the
disadvantage of weak intensity distribution controlling ability, and the latter introduces simulation errors evidently when
dealing with near field diffraction propagation. A diffractive optical element (DOE) designing method using plane wave
angular spectrum theory is presented in this paper. Several kinds of OAI modes at near field away from DOE can be
realized, and simulation errors and the size of illuminator are also reduced. According to studying the relationships of the
sampling point distance of DOE, light beam propagation distance, and the structure of the beam shaping unit, a method
of determining the designing parameters is discussed. Using this method, several illumination modes are realized, and
simulation results show that all diffraction efficiencies reach up to 84%. The method of DOE manufacturing is analyzed
at last, and it is proven to be feasible.
Design of micro-sensor-array detector for toxic gas
Hai-yang Liao,
Peng Tian
Show abstract
To quickly measure the trace concentration of the single component toxic gas (e.g. sarin), a micro-array toxic gas
detector is designed. A 3 x 3 gas sensor array with metalloporphyrins as sensitive materials is introduced. A micro-capsule
that can be easy to be loaded and unloaded is designed for the gas reaction. A fiber-array optical path is
designed, which is based on the principle that gas sensors will show different colors after reaction with the toxic gas. The
tricolor information about the concentration of gas is collected by the color liner CCD. A control handling system with
C8051F021 MCU as the core is implemented and embedded into the detector to perform the functions of gas sampling,
data collection and analysis calculation. Data acquisition experimental results show that the proposed scheme can
effectively collect the color information after gas reaction. Moreover, the system has many important advantages, such as
small size, compact structure, high degree of automation, fast detection speed and high performance-cost ratio, etc.
Design of off-axis three-mirror system with Zernike surface
Show abstract
This paper presents a new idea that designing a high speed telescope system with freeform surface. The system is
designed based on the relation that between the coefficient of Zernike polynomial and Seidel aberration, so that we can
control the aberrations of every field of view and alternation optimize with a specific aim. The primary mirror is
freeform surface, and others are conicoid. It is telecentric in the image space. Its F-number is 2.0, its focal length
360mm, and its field of view 4 degrees. This system is compact and diffraction-limited. It's unique in that the chief ray
on the 0 field of view traces along the line between every vertex of elements, so that its assembly difficulty is greatly
reduced, the working distance is long and good to place the color filters.
Mechanism analysis on biofouling detection based on optical fiber sensing technique
Huiping Ma,
Feng Yuan
Show abstract
More attention is paid to on-line monitoring of biofouling in industrial water process systems. Based on optical fiber
sensing technology, biofouling detection mechanism is put forward in the paper. With biofouling formation, optical
characteristics and the relation between light intensity and refractive index studied, schematic diagram of optical fiber
self-referencing detecting system and technological flowchart are presented. Immunity to electromagnetic interference
and other influencing factors by which the precision is great improved is also remarkable characteristic. Absorption
spectrum of fluid medium molecule is measured by infrared spectrum and impurity is analyzed by character fingerprints
of different liquid. Other pollutant source can be identified by means of infrared spectrum and arithmetic research of
artificial neural networks (ANN) technology. It can be used in other fields such as mining, environment protection,
medical treatment and transportation of oil, gas and water.
Investigation on fiber laser vector hydrophone: theory and experiment
Show abstract
A novel underwater fiber laser vector hydrophone is presented. Theoretical and experimental analyses are carried out to
test the performance of the hydrophone, which shows a sensitivity of 25 pm/g and a flat frequency response in the range
of 5 Hz~200 Hz are achieved. Field demonstration shows that the vector hydrophone has good directivity.
Suppression of relaxation oscillation in strong optical injection-locked semiconductor laser diode
Xiaohui Fang,
Wei Li,
Jilong Bao,
et al.
Show abstract
This paper investigates theoretically the suppression of relaxation oscillation (RO) in strong optical injection-locked
semiconductor laser diode (SLD). The theoretical model is based on external injection locking (IL) in a SLD. In our
simulation, an adaptive fourth-order Runge-Kutta algorithm is used to solve the rate equations of injection-locked SLD,
the temporal evolution of the carrier and the light intensity in the SLD are obtained. Compared with previous reports of
weak optical IL, where IL in SLD will experience a RO and finally come to a steady state, it is found in our study that
this RO can be suppressed very well when employing strong optical IL, and the settling time in SLD becomes shorter
with high intensity of injection; we also find that the suppression level is almost the same with the same injection ratio
while different injection detune. And we believe our results of IL in the SLD with dc excitation can contribute to increase
the modulation bandwidth of SLD.
Laser Measurement Techniques and Instruments
Measurements of absolute long distances
Florian Pollinger,
Nicolae Radu Doloca,
Karl Meiners-Hagen,
et al.
Show abstract
The production of large components, e. g. in aerospace industries, requires flexible and yet highly precise measurement
techniques to determine absolute lengths of up to one hundred metres. Two different approaches are presented in this
paper. One is based on a time-of-flight measurement, using a femtosecond frequency comb as an advanced modulator.
By the combined phase analysis of lines of different distinct frequencies in the Mega- and Gigahertz frequency range, a
measurement distance of one hundred metres with a relative measurement uncertainty of 1x10-7 was achieved in
laboratory conditions. In a second approach to long distance measurements, two standard interferometric measurement
techniques, i.e. variable synthetic and fixed synthetic wavelength interferometry, were combined. The two interferometry
techniques were realised within a single set-up, using two external cavity diode lasers as sources. Experimentally, lengths
of up to twenty metres could thus be determined with relative uncertainties below 1x10-6, in good agreement with
theoretical analysis. Both techniques, femtosecond fibre laser-based time-of-flight and diode laser-based multiwavelength
interferometry, are therefore capable of absolute, guidance-free long distance measurements and have
achieved demonstrated relative measurement uncertainties below 1x10-6 for distances over ten metres.
Metrological AFMs and its application for versatile nano-dimensional metrology tasks
Gaoliang Dai,
T. Dziomba,
F. Pohlenz,
et al.
Show abstract
Traceable calibrations of various micro and nano measurement devices are crucial tasks for ensuring reliable
measurements for micro and nanotechnology. Today metrological AFM are widely used for traceable
calibrations of nano dimensional standards. In this paper, we introduced the developments of metrological force
microscopes at PTB. Of the three metrological AFMs described here, one is capable of measuring in a volume of
25 mm x 25 mm x 5 mm. All instruments feature interferometers and the three-dimensional position
measurements are thus directly traceable to the metre definition. Some calibration examples on, for instance,
flatness standards, step height standards, one and two dimensional gratings are demonstrated.
Two-modality laser diode interferometer for high-accuracy measurement of long-range absolute distance
Show abstract
This paper presents a two-modality laser diode (LD) interferometer which combine as
two-wavelength sinusoidal phase modulating (SPM) interferometer with a wavelength
scanning interferometer (WSI) for measurement of distance over long range with high
accuracy. Moreover, the intensity modulation due to power changes of LD is
suppressed by appropriately choosing the modulation amplitude of injection current
(IC) of LD. Triangle wave is used to modulate the IC of one LD with that of the other
LD being constant at first. Thus the interferometer works as a wavelength scanning
interferometer. An initial estimate of the distance can be obtained from the phase
change of the interference signal. Then sinusoidal wave is used for modulating IC of
both LDs to realize a two-wavelength SPM interferometer. However, the modulation
of the IC of two LDs results in not only the wavelength modulation but also the
intensity modulation. This intensity modulation will cause a measured phase error. To
eliminate this error, SPM depths are appropriately chosen, therefore the distance to be
measured can be accurately obtained with synthetic-wavelength algorithm.
Experimental results indicate that an absolute distance measurement accuracy of 1μm
can be achieved over the range of 40mm to 100mm.
Sensitive elastic modulus mapping of micro-structured biomaterials
Show abstract
In nature, insects and plants have evolved ways of living and reproducing themselves using the least amount of resource.
This involves both efficiency in metabolism and optimal mechanisms and materials for life functions. Human beings
have long tried to learn from and mimic nature. The study of biological materials has received increasing interest in
recent years due to the often extraordinary mechanical properties and unusual structures exhibited by these materials.
Micro-structure biomaterials exhibit important local variations of elasticity due to the complex and anisotropic
composition. In this paper, a specially developed multi-function tribological probe microscope (TPM) has been used to
map the mechanical properties of some special micro-structured biomaterials. Results of the mapped surface topography
and elastic modulus on specimens of elytra cuticle of dung beetle, nacre of shell and bovine horn have shown some
significant lateral variations of elasticity across the surface area.
Thin film thickness and refractive index measurement by multiple beam interferometry and fast spectral correlation method
Terry Yuan-Fang Chen,
Chien-Chih Chen
Show abstract
The establishment and use of precision measurement technology and system become an important part to understand and
to effectively control the materials, structures or installations in nano-scale. In this paper, a system based on the multiple
beam interferometry, multi-matrix method and fast spectral correlation method is developed to measure the thickness and
refractive index of thin film. Primary study to analyze the FECO images obtained from symmetrical three-layer (micaair-
mica) with film thickness over 200nm and non-symmetrical interference (mica- air- LDPE-mica) was made. The
results show that the fast spectral correlation formula can be applied to both symmetric and non-symmetric three-layer
interference, and the film thickness measurement is applicable to over 200nm.
Preparation and photoluminescence properties of Er[sup]3+[/sup] -doped silicate glasses
Show abstract
Glasses with different Er3+-doped concentrations were fabricated, and J-O theory, F-L theory and MC theory have been
used to calculate the spectral characteristics of Er3+ -doped glasses. The influences of Er3+ -doped concentration and the
composition of matrix glass material on the physical properties and spectral properties were analyzed and the best doping
concentration was obtained. The results confirmed that a strong Near-infrared fluorescence emission at the wavelength of
1534 nm was obtained with the pumped wavelength of 488 nm, 532 nm and 800 nm, respectively, in Er3+ -doped
cadmium silicate glass. The results obtained have confirmed that the sample was an excellent candidate for preparation
of doped photonic crystal fiber material.
Widely continuous-tuning single-wavelength laser based on commercial multimode VCSELs
Show abstract
The conventional vertical-cavity surface-emitting lasers (VCSELs) are designed to have a very short resonant cavity.
Therefore, the longitudinal mode of the VCSELs is intrinsically single; and the VCSELs are expected to be an excellent
instrument for many precision measurements that demand high-purity single-wavelength light sources. However, the
laser facet of the conventional VCSELs is relatively large, around 10 μm, which admits the emission of multi-transverse
modes. Accordingly, conducting a single transverse mode from VCSELs is an important research topic. In this research,
the beam-profile-adapted optical feedback (BPAF) method was investigated by a single-mode fiber cavity (SMFC), in
which the beam profile of the multimode-VCSEL's output was adapted to the fundamental-transverse mode of an optical
fiber to feedback into the laser's cavity. The operational principle and performance of BPAF will be presented. The
experimental results successfully demonstrated that BPAF can efficiently conduct multimode VCSELs to stably lase the
fundamental transverse mode with a wide tuning range of about 1090 GHz, or 2.62 nm, and a spectrum purity around 20
dB. Some precision spectrum measurements will be exhibited. These results will help to extend the application of the
VCSELs in many precision measurements.
Rapid inspection for sub-wavelength line-width
Show abstract
This paper presents a rapid inspection technique used for the evaluation of structures with line-width below
sub-wavelength and diffraction limit. Inspections are carried out with an optical microscope via a vertical scanning and
through-focus measurement, where the intensities of reflection light from different focal positions of the specimen are
transferred into a series of numeric data through the use of an Entropy algorithm. A through-focus focus metric (TFFM)
profile is then obtained for the inspection of line-width. The secondary peak in TFFM profile is related to the distance of
180° phase difference of the grating image according to the Talbot effect. This characteristic can be used to determine
the pitch of grating specimen. Based on the variance of the secondary peak for different line-width, the line-width of a
grating can be obtained from the comparison of simulated and measured data. Experimental results show that the
Entropy algorithm can be used to achieve more reliable and fast evaluation in line-width inspection. Furthermore, as
through-focus measurement is a non-destructive inspection method, it can be used as another positive element which
equals to a traditional nano-scale inspection methods, such as AFM and SEM.
The measurement of bicycle exercising energy transfer
Hung-Pin Cho,
Zi-Jie Jian,
Ching-Song Jwo,
et al.
Show abstract
The main study purpose is to develop a device capable of translating exercise energy into hot or icy drinkable
water. This device can accurately measure energy consumption during exercise, transform it, and apply it to a heating
and refrigerating system. Traditional energy measurements were based on the amount of exercise load from the human
body. The research tapped into this non-electric form of energy transmission to run a heating and refrigerating
system. The energy requirement was 50.6 kcal. When compared to 57.9 kcal, which the body consumes based actual
calorie test, the difference was within a 15% striking range. In terms of energy comparisons, this study demonstrates
potential R & D value with this innovative design. It complied with carbon emission requirements by producing 2,000 cc
of energy at 47°C of hot water and 1,300 cc of energy at 6.6°C of ice water, all without the use of conventional energy
sources. As the paper shows, this device is an innovative and environmentally conscious design. In an upcoming
low-carbon emissions future, its research potential is definitely worth evaluating.
Fine correction of nonlinearity in homodyne interferometry
Peng-cheng Hu,
Florian Pollinger,
Karl Meiners-Hagen,
et al.
Show abstract
In a typical homodyne interferometer with 4-channel detectors, the nonlinearity resulting from beam power drifting
couldn't be thoroughly suppressed by Heydemann correction. This study presents an analysis of the nonlinearity
resulting from beam power drifting. From a theoretical approach, the nonlinearity model before and after conventional
Heydemann correction is built. And a fine correction method involving Heydemann correction with partial data is
introduced. The experimental results indicate that, the proposed method suppresses the nonlinearity in a homodyne
interferometer to 0.18 nm, which would be 1.49 nm with conventional Heydemann correction.
Study of instrument measurement of carbon monoxide concentration by absorption spectrum
Show abstract
This paper presents the measurement of the carbon monoxide concentration in industry field by scanning absorption
spectrum. In the measurement, the frequency of DFB laser is stabilized in the central frequency point of absorption peak
in 1.57μm absorption band of carbon monoxide by a control system with a standard CO gas chamber, fiber loop, TEC
controlled by MCU and its temperature stability is 0.01°C at long time to stabilize the central frequency. In the process of
measurement, at first, the CO absorption spectrum will be determined by a standard gas camber to choose a maximum
CO absorption peak in its frequency band and its frequency point will be stabilized. The parameters of the operation
frequency and environment will be stored in the NV memory in MCU as next operation condition. The concentration can
be calculated in a composite algebra operation by first and second harmonic intensity passed through test gas chamber. It
has very high measurement precision and real time. The experiment result is consistent with actual gas concentration. It
shows that the measurement scheme is valuable for fast, real-time and efficiency measurement.
Straightness inspecting system for long shaft based on cross laser
Zhixue Chang,
Lingbin Pang,
Yaning Yang
Show abstract
Based on the principle that the distance from the axle of an inspected long shaft to the two laser planes is unique, the
method used image processing to get the coordinate of the cross point and the angle of the horizontal line of the laser
image, and calculated the straightness parameters with distance position information along the long shaft. The image
processing of the cross laser was carried out by a local maximum intensity. With a camera (640x480 pixels and
0.0973mm/pixel as resolution of target), 50 samples were taken at each distance of 1m, 9m and 18m. The standard
deviation was 0.00937mm, 0.0342mm and 0.0860mm for polar radius, 0.843', 1.26' and 1.57' for angle,
respectively. Experimental results indicate that the straightness inspection system for long shaft is simple in structure,
easy to operate and precise in inspection results.
Comparison of two methods used for calculating backscattering Mueller matrix from turbid media
Show abstract
Because of the practical applications, there has been increasing interest in obtaining information of turbid media by use
of a Stokes vector/Mueller matrix approach. Much progress has been achieved in recent research using a Monte Carlo
technique and Sphere queue model. However, the intrinsic characters restrict their applications. This paper presents a
detail comparison of the two methods used for calculating backscattering Mueller matrix. To implement the comparison,
several elements of Mueller matrix are calculated when photons propagate in different kinds of media, which varies in
particle sizes and concentrations. Numerical results reveal that these two methods accord with each other well when
particle sizes are about 2.04μm or concentrations are higher than 9.6x1011cm-3. In other situations, the Monte Carlo
method has a better performance than the Sphere queue model since it takes multiple-scattering into account.
Optical error of cat's eye retro-reflector and its correction
Shu-zhong Zhao,
Guo-xiong Zhang
Show abstract
The optical error of a cat's eye retro-reflector is a major factor which affects the measuring accuracy of a laser tracking
3D coordinates measuring system based on multi-beam principle. A measuring apparatus is constructed with a Talyrond
roundness tester and a HP laser interferometer to measure the optical error of a cat's eye retro-reflector CER75. In the
process of measured data processing, non-linearity fitting arithmetic including 2D interpolation arithmetic is used to
obtain the optical error in different directions and to eliminate the measuring error. Experiment results indicate that the
maximum optical error of a cat's eye retro-reflector is about 4μm. After error correction, 3D coordinates measuring
accuracy of the laser tracking system have been improved to some extent.
Temperature compensation for RLG based on neural network
Show abstract
Several static tests indicate that the Ring Laser Gyro (RLG) bias inside of the Strap-down Inertial Navigation System
(SINS) varies remarkably as long time working. Further experiments and analyzing results show that the SINS external
metal shell could insure the inside temperature rising gently and evenly, and the RLG drifts could be viewed mainly
affected by RLG inside temperature field. In order to achieve better RLG stability characteristic within full temperature
range, investigated the BP and RBF Artificial Neural Networks (ANN) nonlinear modeling and compensation
technology. Firstly, introduced two typical structures for BP and RBF neural networks, and then, take a set of static tests
data from 25 °C to 55 °C as training samples, separately built up four-layer BP and two-layer RBF neural networks for
RLG drifts. In order to compare the compensation effects, first-order and second-order piecewise Least Square (LS)
fitting technologies are also implemented here. Four new experimental data were adopted to check the modeling validity.
The compensation results show that the RLG drifts stability could be improved by 20%-40%; the precision of BP
network modeling method is better than that of first-order linear piecewise LS fitting, and the precision of RBF is better
than that of second-order piecewise LS fitting.
Design and realization of controllable measuring force profilometer
Wen Pan,
Suping Chang
Show abstract
In this paper the mechanical model of measuring rod of traditional stylus profilometer is established and the analysis
results show that the measuring force is changed with rotation angle of the measuring rod. The impact on profile
measurement of unsteady measuring force and the necessity of measuring surface of different materials with different
constant measuring force are also discussed. The mechanical relations between the measuring rod and the surface are
simplified by the structural change of measuring rod and a gravity center adjustment device. A voice coil motor (VCM)
is added into the measuring system to control the measuring force. By adjusting the current in the coil of the VCM in real
time, the measuring force can be controlled. With the controllable force, different workpieces can be measured by using
different constant measuring force and the measurement results of different workpieces are given.
Effect of pressure on methane absorption characteristic in IR region
Ming Kong,
Shuxing Chen,
Jun Zhao
Show abstract
Methane absorption properties under the pressure from 0.01 MPa to 4 MPa are studied with infrared spectrometer at
normal temperature. Gas concentration of methane remains unchanged and nitrogen is gradually added to increase the
pressure. Test results show that the absorbance changes a little, almost like a straight line at the beginning. When the
pressure continues to increase, absorbance significantly decreases. While the pressure increases to a definite value,
absorbance enters into another stable region. No frequency shift appears in absorption line shape but the pressure
broadening effect can be observed. So, when high pressure methane in pipeline is measured by absorption spectroscopy,
the effect of absorption properties brought about by pressure must be considered, and pressure correction is then needed.
Pulsed time-of-flight laser scanning techniques for industrial safety monitoring applications
Show abstract
The pulsed time-of-flight laser scanner can be used to detect intrusions of humans or foreign objects into user-defined
zones, give alarm or shut down hazardous equipment whenever the pre-defined zone is intruded. Working principles and
system components of the laser scanner are introduced, and pulsed time-of-flight laser scanning techniques including
laser transmitting, receiving, arrival time discrimination and time interval measurement are discussed in detail.
High-repetition-frequency, narrow pulse semiconductor laser transmitting circuit is designed and realized to generate
pulsed laser. Wide bandwidth and fast response time receiving circuit using avalanche photodiode is designed and
realized to receive pulsed laser echo. Three time discrimination methods including leading edge, constant fraction and
peak are discussed, and time discrimination circuits are designed. Experiment results indicate that constant fraction and
peak time discrimination are not affected by changes in pulse amplitude. High resolution time interval and distance
measurement is realized using integrated time-to-digital converter. By Comparing distance measurement value with
distance setting value, the laser scanner can be used to realize both alarm and protection of user-defined zones.
Attenuation of laser generated SAWs in heated PMMA material
Jia Li,
Jing Liu,
Liming Dong,
et al.
Show abstract
To investigate the propagation of Surface Acoustic Waves (SAWs) in the heated region of Polymethyl Methacrylate
(PMMA), through the thermoelastic mechanism, a finite element model is put forward to simulate laser inducing SAWs
in PMMA. Meanwhile, the propagation of SAWs through the heated region of PMMA is investigated experimentally: a
Nd:YAG laser is used to excite SAWs and a polyvinylindene fluoride (PVDF) transducer is used to detect SAWs. The
simulation and experimental results are in good agreement. SAWs have a significant attenuation when they propagate
through the heated region of PMMA.
Surface damage effect detection of sensor in optical lens based on cat-eye effect
Show abstract
As the damage region of a sensor can be regarded as some sort of anomalistic aperture diaphragm, the reflectivity model
of the sensor can be established, where the optical path of a surface damage detection system can be taken as a
propagation process for a plane wave through a defocused optical lens and is reflected back to the return place. Based on
the theory of angular spectrum diffraction, the diffraction transmission formulas for a plane wave through the cat-eye
system can be derived by taking two-dimensional discrete Fourier transfer. The regulations on the variation of the
intensity distribution of the cat-eye reflected light with different damage conditions of the sensor can then be given, and
the effect of the focal shift can be analyzed. Experiment results show the intensity distribution of cat-eye reflected light
has a direct relationship with the profile of the damage region and the amplificatory effect for the small damage region is
of direct ratio with the focal shift. Moreover, the proposed method can be straightforwardly utilized for the surface
damage effect detection of a sensor in optical lens without disconnecting it.
Analysis of telescope coupling efficiency for all-fiber spectroscopic Raman lidar
Shichun Li,
Dengxin Hua,
Yufeng Wang,
et al.
Show abstract
Telescope coupling efficiency is one of the important parameters for a lidar system because of the use of single-mode
fiber Bragg grating, which seriously affects the signal-to-noise ratio of lidar. A newly developed telescope coupler of
lidar based on single-mode fiber array is designed to enhance the coupling efficiency and signal power. By analyzing the
coupling mathematic expression between the free space plane-wave and single-mode fiber, the relationship between the
numerical aperture and the alignment tolerance, especially the relation between lateral offset and tilt angle error, is
established, and then the system parameters are optimized to improve the coupling efficiency. For further improvement
of the signal-to-noise ratio of a lidar system, seven single-mode fibers array structured as a telescope coupler is
considered to receive the lidar returning signal, and its configuration feature is analyzed using the Gaussian beam
propagating matrix. Simulation results show that this coupler may provide optimum coupling efficiency and signal
power for all-fiber Raman lidar, and then the coupling efficiency of backscattering signal stimulated by near-field beam
is given for the case of considering telescope focal length and central obscuration.
Research on 2D laser distance sensor
Jian Ren,
Xiao-rong Gao,
Jian-ping Peng,
et al.
Show abstract
This paper presents the design of the 2D laser distance sensor based on the laser triangulation principle. The
hardware structure of the sensor and the signal processing circuit based on DSP and FPGA are designed. A CMOS image
sensor is used to grab the laser light image of the laser line on the object. The pixel positions of the laser line in the
grabbed image are extracted by image processing methods. In order to improve measuring precision, the geometric
distortion of the original image is corrected and the system parameters of the sensor are calibrated. Experimental results
demonstrate that the devised sensor can work at high-speed with high precision.
Design of control system for stabilization output power of diode-pumped single frequency Nd:YAG laser at 1064nm
Yi Zheng,
Mingxing Jiao,
Junhong Xing
Show abstract
The laser output power stability is one of the most important parameters to evaluate a laser performance. Both the
operation principle and the structural features of a laser-diode (LD) end-pumped single-frequency Nd:YAG laser at
1064nm are described, the main factors that affect the stability of Nd:YAG laser output power are recieved, and a control
scheme has been proposed and experimentally studied for the stabilization Nd:YAG laser output power. Because the
output power of Nd:YAG laser is proportional to the injection current LD when the temperature of LD and Nd:YAG
crystal rod is stable, the control scheme requires firstly that the temperature of LD and Nd:YAG crystal rod be strictly
controlled, then LD's injection current be adjusted throng a negative feedback control system when Nd:YAG laser
output power fluctuates. Experimental results indicate the laser output power stability is better than 1.3% within a
period of 130 minutes by use of the designed control system when the output power of LD-pumped single-frequency
Nd:YAG laser at 1064nm is about 11.5mW,
Internal optical feedback effect in fiber ring laser
Show abstract
The internal optical feedback effect in fiber ring lasers is similar to self-mixing interference, and the former has same
phase sensitivity with the later: one fringe shifting corresponds to a target displacement of half optical wavelength λ. The
optical feedback effect presented in this paper is achieved inside the laser cavity. So the feedback part becomes part of
the fiber ring laser, and makes the laser not only a light source, but also a sensitive element. The similarities and
differences between optical feedback in fiber ring lasers and self-mixing interference in semiconductor lasers are
analyzed, which offers the theoretical foundation and experiment technology for fiber active sensing applications. The
internal optical feedback system based on fiber ring lasers satisfies the need of microminiaturized sensing device and the
interrogation demand of optical fiber. This system can easily perform noncontact and remote measurement of velocity,
vibration, displacement, etc.
Precise measurement of liquid petroleum tank volume based on data cloud analysis
Show abstract
Metal tanks are generally used for the measurement of liquid petroleum products for fiscal or custody transfer
application. One tank volume precise measurement method based on data cloud analysis was studied, which was
acquired by laser scanning principle. Method of distance measurement by laser phase shift and angular measurement
by optical grating were applied to acquire coordinates of points in tank shell under the control of a servo system.
Direct Iterative Method (DIM) and Section Area Method (SAM) were used to process measured data for vertical and
horizontal tanks respectively. In comparison experiment, one 1000m3 vertical tank and one 30m3 horizontal tank
were used as test objects. In the vertical tank experiment, the largest measured radius difference between the new
laser method and strapping method (international arbitrary standard) is 2.8mm. In the horizontal tank experiment, the
calibration result from laser scanning method is more close to reference than manual geometric method, and the
mean deviation in full-scale range of the former and latter method are 75L and 141L respectively; with the increase
of liquid level, the relative errors of laser scanning method and manual geometric method become smaller, and the
mean relative errors are 0.6% and 1.5% respectively. By using the method discussed, the calibration efficiency of
tank volume can be improved.
A real-time measurement system for parameters of live biology metabolism process with fiber optics
Wei Tao,
Hui Zhao,
Zemin Liu,
et al.
Show abstract
Energy metabolism is one of the basic life activities of cellular in which lactate, O2 and CO2 will be released into the
extracellular environment. By monitoring the quantity of these parameters, the mitochondrial performance will be got. A
continuous measurement system for the concentration of O2, CO2 and PH value is introduced in this paper. The system is
made up of several small-sized fiber optics biosensors corresponding to the container. The setup of the system and the
principle of measurement of several parameters are explained. The setup of the fiber PH sensor based on principle of
light absorption is also introduced in detail and some experimental results are given. From the results we can see that the
system can measure the PH value precisely suitable for cell cultivation. The linear and repeatable accuracies are 3.6%
and 6.7% respectively, which can fulfill the measurement task.
Measurement of transient wavelength and line-width of DFB diode laser by delayed self-heterodyne interferometer
Show abstract
We measured the transient wavelength and line width of distributed feedback (DFB) diode laser by the short fiber
delayed self-heterodyne (FDSH) interferometer. Experimental results have shown that the beat frequency signal and
power spectrum were consistent with the theory. The beat frequency was measured from 20mA to 120mA injection
current. The emission wavelength and linewidth dependence on injection current where the laser heat sink temperature,
T, was held constant at temperature T=-5 degress Celsius, namely, tuning characteristics of transient were obtained. We
compared the transient characteristics with the static one of the DFB diode laser. The results showed that the deviation
was about 0.4nm. This meant that, in most cases the transient wavelength and line width of diode laser could not be
substituted by the static one of the diode laser. This innovative feature was helpful to improve the accuracy of laser
systems based on multi-gas sensing.
Dynamic MEMS characterization system using differential phase measurement method
Show abstract
The wide variety of shapes, functions, and operational parameters of microelectromechanical systems (MEMS) moving
into production requires high flexibility for any measurement instrument. A computer-controlled stroboscopic
interferometer system is described in the paper for measuring out-of-plane motions of MEMS structures with nanometer
resolution. This system introduces five-step phase-shifting interferometric measurement method with high accuracy and
differential measurement mode by choosing a fixed area on the device as the reference point, which eliminates the effect
of random errors efficiently and improves the measurement repeatability of the system. The repeatability of 10
measurements is 3.17 nm. The study on the dynamic behavior of a micro-resonator illustrates the powerful capabilities of
the system.
3D profile measurement using heterodyne dual-frequency phase shift method
Fengxia Duan,
Naiguang Lv,
Xiaoping Lou,
et al.
Show abstract
In recent years, the reliable method to obtain absolute phase has been studied more and more widely in the field of
structured light. A 3D profile measurement using heterodyne dual-frequency phase shift method is proposed in this paper.
The method has three parts: phase shift, heterodyne dual-frequency and binocular stereo vision. The four-step phase shift
technique is used to obtain wrapped phase map. The wrapped phase map is arctangent values between -π and π. To get
the absolute phase map, wrapped phase map must be unwrapped. The traditional phase unwrapping methods, such as
Gray code, produces wrong unwrapping results easily on image code boundary or break points. To solve this issue, firstly
we project two spatial frequency fringes separately onto the object and obtain two wrapped phase maps by four-step
phase shift technique. Secondly, by superimposing one wrapped phase map upon the other produces another phase map
with a lower frequency according to heterodyne dual-frequency principle. This phase map is the absolute phase map.
Finally, the binocular stereo vision accomplishes stereo matching according to the absolute phase map and 3D point
reconstruction. Experimental results show that accurate and reliable phase result can be obtained on phase map
boundaries and break points, which proves its feasibility in industry measurement.
Precision control of scale using in industrial close-range photogrammetry
Xiang Guo,
Jin Liang,
Zhenzhong Xiao,
et al.
Show abstract
This paper research the effect of scale using in reconstruction of industry close-range photogrammetry. The two major
factor of scale using, deviation of scale reconstruction and calibration, are analyzed. Based on the analysis, the equation
of deviation in scale using is obtained and verified by the experiment. According to this equation, some requests of scale
using to improve the reconstruction accuracy are studied, and a new scale using method, close scale model, is proposed.
Using close scale model, it can be reduced the effect of scale using deviation in reconstruction, the accuracy of industrial
close-range photogrammetry is improved.
Clearance measurement of commercial slider/disk with a symmetrical common-path heterodyne interferometry
Nanhai Song,
Yonggang Meng
Show abstract
Slider/disk clearance, also known as flying height, is one of the most critical parameters when designing a hard disk
drive (HDD). Flying height is supposed to be lower and lower with the increase of magnetic recording areal density in
order to maintain sufficient signal amplitude and hence high signal-to-noise. In this paper, a symmetrical common-path
heterodyne interferometry (SCPHI) is introduced and utilized to measure the clearance of commercial slider/disk. A
high-speed phase measurement technology is employed and the symmetrical common-path configuration can effectively
compensate the errors induced by spinning disk distortion, disk runout and some environment disturbances. Theoretical
analysis indicates the resolution of SCPHI is better than 0.1 nm when the resolution of phase measurement is 0.10. On the
other hand, the method was employed to measure the height of an etched groove, and the results agree well with these by
a commercial white light interferometric surface profiler, verifying its sub-nanometer resolution. Furthermore, clearances
of commercial slider/disk interface under different rotation speeds were successfully obtained by the proposed method.
Optimum design and experimental study of tunable dual-frequency Nd:YAG laser with large frequency difference
Junhong Xing,
MIngxing Jiao,
Yun Liu,
et al.
Show abstract
In order to obtain the output of tunable dual-frequency laser with large frequency difference, a scheme has been
designed for diode-pumped two-cavity dual-frequency Nd:YAG laser, which is based on the principle of laser
longitudinal mode selection by use of intra-cavity birefringent filter. The feasibility of simultaneously oscillated
dual-frequency Nd:YAG laser output has been experimentally verified when a novel birefringent filter consisting of
a polarizing beam-splitter and a half wave-plate (i.e. PBS-λ/2) as a laser longitudinal mode selector. The advantages
and disadvantages of the dual-frequency Nd:YAG laser have been analyzed and an optimum design scheme of
dual-frequency Nd:YAG laser at 1064nm has been proposed and experimentally investigated. In the optimum
scheme, both output couplers of the straight and right angle standing-wave cavities have been chosen to be made
from calcite crystal plates, and such birefringent output couplers together with the intra-cavity common piece of
PBS element constitute two independent birefringent filters acting as laser axial mode selectors. The p-and
s-component of 1064nm laser light can therefore be forced to oscillate simultaneously in single longitudinal mode
in the straight and right angle cavities, respectively, and the frequency difference of dual-frequency laser can be
tuned by changing each cavity-length. The experimentally obtained results indicate that the tuning range of
frequency difference of dual-frequency laser at 1064nm has been expanded from the previous range of
27~113.4GHz to the present range of 11.9~148.4GHz when an optimum scheme is used.
Measurement of velocity distribution of Laser-generated Rayleigh wave on welded structure
Li-ming Dong,
Chenyin Ni,
Zhong-hua Shen,
et al.
Show abstract
A new method based on laser-generated ultrasound and piezoelectric transducer (PZT) is proposed to measure the
velocity distribution on welded metal structure. High-frequency Rayleigh waves are excited by the Nd: YAG pulsed laser
and probed by self-made transducer. A serial of ultrasonic pulses can be detected on the surface of the sample by the
transducer through the scan of the line source with translation stage. The waveform cross-correlation technique is applied
to compute the propagation velocity of Rayleigh waves. Then analogically, a series of wave velocities at different
positions are detected, by which the distribution of velocities is obtained. It is found that high frequency wave signals
excited by laser line pulse can be probed effectively using the PZT, and results indicate that this method can provide the
basis for precision detection with quick scanning and the reliable measurement of velocity distribution.
Implementation of pulse position modulated blue-green laser communication system
Tao Xu,
Xiaolei Sun,
Dong Wen
Show abstract
Blue-green laser communication has many advantages over traditional VLF radio communication especially to a
submerged subject. An experimental blue-green laser communication system employing optical pulse position
modulation (PPM) is developed. The principle of PPM modulation method is analyzed, and the corresponding frame
format is presented. Then the detailed design of PPM modulator and demodulator are separately described, and the
practical implementation of the transmitting and receiving systems are realized. Results show that the whole
communication system is compact, efficient, reliable and inexpensive. It has achieved a high-speed rate communication
up to 5M bits/s and a reasonably low error rates to 10-4. Further research of this PPM modulated system will provide
advantageous reference to underwater, space and other optical communication.
Instrument and Measurement System Calibration
Measurement in precision engineering
Show abstract
Modern manufacturing in the globally networked economy with exchange of components, sub-assemblies and final
products is based on internationally accepted procedures and standards for production control which in turn require a
system which guarantees globally comparable measurements, traceable to the international system of units, the SI.
This paper describes some of the activities of the precision engineering division of the PTB, the national metrology institute
(NMI) of Germany, to support and further develop the necessary metrology infrastructure for production control.
In general, these activities are concentrated on the following aspects: research and development in the field of prototype
measurement instrumentation especially adapted to the needs of a metrology institute, modelling of the signal contrast of
measurement tools, design and development of suitable calibration standards, determination of calibration uncertainties,
e.g. by use of so-called virtual instrumentation models, dissemination of the unit of length to the manufacturing industry
as well as science and society by means of calibrated dimensional standards, organization of and involvement in international
comparison measurements between NMIs and cooperation in national and international standardization work.
Examples for these different activities will be given in this paper with a focus on the support of nanomanufacturing processes.
Invasive and non-invasive measurement in medicine and biology: calibration issues
Show abstract
Invasive and non-invasive measurement sensors and systems perform vital roles in medical care. Devices are based on
various principles, including optics, photonics, and plasmonics, electro-analysis, magnetics, acoustics, bio-recognition,
etc. Sensors are used for the direct insertion into the human body, for example to be in contact with blood, which
constitutes Invasive Measurement. This approach is very challenging technically, as sensor performance (sensitivity,
response time, linearity) can deteriorate due to interactions between the sensor materials and the biological environment,
such as blood or interstitial fluid. Invasive techniques may also be potentially hazardous. Alternatively, sensors or
devices may be positioned external to the body surface, for example to analyse respired breath, thereby allowing safer
Non-Invasive Measurement. However, such methods, which are inherently less direct, often requiring more complex
calibration algorithms, perhaps using chemometric principles. This paper considers and reviews the issue of calibration
in both invasive and non-invasive biomedical measurement systems. Systems in current use usually rely upon periodic
calibration checks being performed by clinical staff against a variety of laboratory instruments and QC samples. These
procedures require careful planning and overall management if reliable data are to be assured.
Dynamic error measurement of force sensors: toward the dynamic calibration and correction
Yusaku Fujii,
Koichi Maru
Show abstract
Dynamic error measurement methods of force sensors toward the dynamic calibration and correction are
reviewed. The methods are based on the Levitation Mass Method (LMM). In the LMM, the inertial force of a
mass levitated using a pneumatic linear bearing is used as the reference force applied to the objects under
test, such as force transducers, materials or structures. The inertial force of the levitated mass is measured
using an optical interferometer. In this paper, software for correcting the dynamic error of force sensors has
been proposed.
Application of DVD pick-up head for vibration measurement of NB fan
Show abstract
The NB fan is placed in the center of the seismic platform. The commercial DVD pick-up head is used as the sensor to
measure the vibration of the NB fan. We use the automatic positioning program to control the micro stage, and let the
DVD displacement sensor to position the zero-point of S-curve automatically. Experimental results indicate that the
standard deviation is less than 5%, which indicates that the displacement senor has an excellent stabilization.
Furthermore, the commercial DVD pick-up head is used as the sensor, so this system not only reduces the cost but also
obtains good vibration measurement results.
Testing unit for laser rangefinder
Show abstract
Four beams laser rangefinder with possibility to determinate an angle between the main axis of the space vehicle and the
normal to the plate ground was designed. The testing unit for fixing optical axis and measuring main characteristics of
receiving module is described. The unit allows to measure the focal plane position of main lens, detector chanel
detectivity, level of nonaxis sun scattering light, transmittance of optical system and dynamic range of receiving channel.
Independent distortion correction algorithm for machine vision systems
Tang Wei,
Ye Dong
Show abstract
An independent distortion correction algorithm based on equidistance is proposed in this paper. Two entirely different
procedures of distortion correction and parameter calibration are isolated. Distortion correction is firstly realized to
provide the basis for linear calibration to improve calibration accuracy. In the independent algorithm, the difference
between ideal and actual pixel coordinates is defined as distortion amounts for all imaging points, which are calculated
by finite "reference photopoints", mobile pitches and straight slopes in x and y directions of the feature-point lattice.
Then distortion amounts for all non-imaging feature points are computed by making use of bilinear interpolation. Finally,
a higher-precision reference table is set up which applies to all kinds of calibration or measurement images. The imaging
center point (principal point) is the position with the smallest distortion amount in the reference table. The experimental
results demonstrate that the independent algorithm could effectively correct lens distortion and it has benefit for
improving the calibration accuracy of machine vision systems.
Method for reducing harmonic wave voltage of digital synthetic sine wave
Show abstract
Developing the ac low voltage standard source need the technology of low-noise digital synthesis sine wave. In this
article, we analysed the frequency spectrum characteristic of the digital synthesis sine wave. Considering the ac low
voltage had the strict requirement for harmonic wave, we put forward the "harmonic wave counteraction method", and
found this function to counteract harmonic wave, and made it come true from the mathematics and electrocircuit. By the
strict calculating of the numerical value and testing verification, we testified the feasibility of the method. By using
"harmonic wave counteraction method ", every harmonic wave noise was reduced several order of magnitude, and the
total noise voltage was less than 4μV in the 50Hz~10kHz frequency range, the uncertainty for the effective value of
output voltage was 0.001%.
Performance of fuel system at different diesel temperature
Show abstract
This paper presents the findings about performance of the fuel system of a diesel engine at different diesel temperature
obtained through simulation and experiment. It can be seen from these findings that at the same rotational speed of fuel
pump, the initial pressure in the fuel pipe remain unchanged as the fuel temperature increases, the peak pressure at the
side of fuel pipe near the injector delays, and its largest value of pressure decreases. Meanwhile, at the same temperature,
as the rotational speed increases, the initial pressure of fuel pipe is also essentially the same, the arrival of its peaks
delays, and its largest value of pressure increases. The maximum fuel pressure at the side of fuel pipe near the injector
has an increase of 28.9 %, 22.3%, and 13.9% respectively than the previous ones according to its conditions. At the same
rotational speed, as the temperature increases, the injection quantity through the nozzle orifice decreases. At the same
temperature, as the rotational speed increases, the injection quantity through the nozzle orifice increases. These
experimental results are consistent with simulation results.
Testing error analysis of accelerometer error model coefficients on indexing table
Shunqing Ren,
Ye Wang,
Yuan Cheng,
et al.
Show abstract
In order to identify accelerometer error model coefficients more accurately on indexing table, the relationship
between the calibration accuracy of accelerometer and the errors of indexing table is determined. At first, the attitude
matrix between accelerometer coordinate system and geographical coordinate system is established based on
consideration of various error sources. Then the accelerometer output expressions are analyzed based on the established
error model. After that, according to the output of an accelerometer, the relationship among calibration errors of
accelerometer model coefficients, indexing table errors and alignment errors is analyzed through Fourier analysis. Finally,
an accelerometer is calibrated on indexing table and the angular errors are measured, modifications of bias KF and scale
factor KI are analyzed before and after compensating for the angular errors. Experiments show that, to make relative
calibration accuracys of KF/KI and ▵KI/KI achieve relative accuracy of 10-6, the first and the second order term of Fourier
series of the angular errors of the indexing table should be less than 0.15" and 0.4" separately, random error and angular
rotary error of the axis system should be limited to 1" level.
Temperature characteristics for PTC material heating diesel fuel
Show abstract
This paper gives a way which utilizes the PTC (Positive Temperature Coefficient) material to preheat diesel fuel in the
injector in order to improve the cold starting and emissions of engine. A new injector is also designed. In order to
understand the preheating process in this new injector, a dynamic temperature testing system combined with the
MSP430F149 data acquisition system is developed for PTC material heating diesel fuel. Especially, the corresponding
software and hardware circuits are explained. The temperature of diesel fuel preheating by PTC ceramics is measured
under different voltages and distances, which Curie point is 75 °C. Diesel fuel is heated by self-defined temperature
around the Curie point of PTC ceramics. The diesel fuel temperature rises rapidly in 2 minutes of the beginning, then can
reach 60 °C within 5 minutes as its distance is 5mm away from the surface of PTC ceramics. However, there are a lot of
fundamental studies and technology to be resolved in order to apply PTC material in the injector successfully.
Study on correcting the temperature measurement of infrared thermography by determining the atmospheric transmittance
Show abstract
The factors that effect the surface temperature measurement of planes using infrared thermography were analyzed based
on the theory of infrared radiation. The blackbody is normally used as a measurement standard to calibrate the infrared
thermography. Because the atmosphere has an affect of absorption on the infrared ray, while all the measurement as well
as blackbody can not avoid transmitting through the atmosphere, so that the affect brought by the atmospheric
transmittance becomes a main factor that effects the measurement on blackbody. And the influence caused by the
atmospheric transmittance was mainly discussed. Meanwhile, a set of experimental taking blackbody as measured target
has been done to discover the principle of error during the measurement. And the atmospheric transmittance can be
calculated through the experiment results. Furthermore, the calculated value was used to compensate the error caused by
the atmosphere. Compare the calibrated results with before, the measurement errors significantly reduced. Then the
accuracy of measurement has been improved. Finally, a way of setting blackbody as a measurement standard was
proposed to compensate the error brought by atmosphere.
Instrument for bearing fault diagnosis based on demodulated resonance technology
Yi Lu,
Xiao-feng Hu,
Yong-jun Zheng
Show abstract
Rolling bearing is a very important comment for mechanical system. The traditional measurement method is using time
domain analysis and frequency domain analysis with mechanical vibration theory. However, these methods are very
difficult to precisely diagnose the rolling bearing fault. Demodulated resonance technology is an effective method to
diagnose bearing fault. In this paper, the realization of demodulated resonance technology is described in detail. It
includes three important aspects: design of filter, envelope demodulation and spectrum zooming. Hilbert transform is an
effective solution to envelope demodulation. Based on this theory, the PC controlled experimental device for fault
diagnosis was built up. The ball bearing of type 6201 was measured on the experimental device, and the applications
software was programmed by VC++, which had the functions of real-time monitoring, spectral analysis (FFT), digital
filtering and zoom-FFT etc. So this system can get fault characteristic from the vibration speed signal with big noise and
automatically identify the type of fault. The types included the fault of inner ring, outer ring and rolling element.
Results showed that it has a remarkable effect on bearing fault diagnosis, and it had many advantages such as high
precision, high degree of automatic measurement.
Analysis of blade vibration frequencies from blade tip timing data
Show abstract
Blade tip timing is a non-intrusive technique used for detection, measurement and analysis of blade vibration in rotating
blade assemblies. The main recent focus in the application of blade tip timing system has been the determination of blade
vibration frequencies. Although the fundamentals of the technique are fully developed, the analysis of data obtained in
the presence of simultaneous excitation response is problematic. A number of methods have been introduced for the
analysis of blade tip timing data from assemblies undergoing synchronous excitation or asynchronous vibration, each of
them has its inherent limitation in practice. The approaches to the analysis of blade tip timing data were presented with
its theoretical principle and application requirement. Several of the techniques were found to perform effectively on
asynchronous resonances or synchronous resonances, with accurate vibration frequency estimates yielded.
Contrasting study of on-line calibration technology for robot coordinate measurement system
Xue-you Yang,
Tie-feng Yu,
Yin Guo,
et al.
Show abstract
The parameters of the robot have been changed due to the rising of machine temperature and the
external environment variances during the continuous moving of the robot, which greatly enlarge the
error of the robot coordinate measurement system, therefore the changes of the parameters must be
compensated. This paper compares two techniques used in robot parameters rapid calibration: based on
measurement space fixed-point real-time robot parameters rapid calibration technology and based on
space constant distance real-time robot parameters rapid calibration technology. Both of the techniques
realize with the same method. First, we should solve out the robot model parameters in reversal after
changing based on the relationship of the robot motion model, parameters and fixed-point coordinate
(constant distance).Then figure out the measuring results variation caused by the change of robot
parameters by forward calculation with these parameters. At last, amend the final measuring results to
realize real-time robot parameters rapid calibration. Experiments prove that techniques based on
measurement space fixed-point real-time robot parameters rapid calibration can improve system
accuracy from 0.5mm to 0.2mm above, while those based on space constant distance real-time robot
parameters rapid calibration can reduce the system error from 0.5mm to 0.18mm. So, the accuracy
compensate ability of the latter one is slightly higher than that of the former one by 0.02mm.
Calibration and compensation of dual sensor system used in ultra precision diameter and form measuring instrument
Show abstract
In order to improve the accuracy of an instrument by reducing or correcting the error of a sensor system, a calibration
device which can be used to trace the laser wavelength is used to calibrate the static and dynamic characteristics of dual
sensor system. Based on the accurate calibration data of the sensor, the nonlinearity error and the coherence error are
corrected and compensated using least-square approximation model and interpolation method. Test results indicate that
the nonlinearity of each sensor can be within 0.15% in the range of ±10μm and the incoherence is less than 0.2 % in the
range of ±5μm after corrected. Meanwhile, the cause and effect of a misalignment error between dual sensors are
analyzed.
Calibration of 3D laser measurement system based on projective transformation
Yang Guo,
Yue-yang Du,
Zheng-chun Du,
et al.
Show abstract
This paper presents a planar projective transformation based method for fully automated exterior and interior calibration
of a three-dimensional laser scanning system. The calibration is crucial for applications that attempt to produce
accurately registered or fused three-dimensional sensor data. A key contribution of the method lies in the derivation of
transformation relations that describe the same point in three defined coordinate systems with respect to the rotating
characteristic of two scanning planes and its calibration target object whose geometric feature can be reliably recognized
from a single observation. The transformation relationship can be converted to the closed-form solution to the constraint
equations of the system parameters in the form of intrinsic and extrinsic matrices. By deriving the relationship between a
single two-dimensional range scan and the point location presentation in the absolute frame, the interior and exterior
calibration can be accomplished simultaneously and the algorithm of the 6 DOF pose improves the identification
precision. Finally, this paper reports the performance and stability of this method on real data sets, and demonstrates the
accuracy within ±0.1 degree of the orientation precision and 8mm of position precision in a realistic configuration.
Detection of positional precision of NC motorized stage based on photoelectric autocollimator
Show abstract
This paper presents a photoelectric autocollimator, which consists of an optical autocollimator and an area CCD and is
calibrated using a dual-frequency laser interferometer HP5528A. The positional precision of a NC motorized stage is
detected automatically and quickly by applying the photoelectric autocollimator calibrated and an optical polyhedron to
finish the error compensation of the stage. According to GB/T 17421.2-2000, when the polyhedron and the stage both
revolve with the same axis, the positional error of the stage is measured by the photoelectric autocollimator.
Experimental results show that an angle can be measured by the photoelectric autocollimator whose standard deviation is
less than 0.5" and the calculated position accuracy agrees with the specification of the stage.
Probe parameters calibration for articulated arm coordinate measuring machine
Wentao Cheng,
Yetai Fei,
Liandong Yu,
et al.
Show abstract
Articulated Arm Coordinate Measuring Machine (AACMM) is a kind of portable coordinate measuring equipment with
a flexible structure, which employs a series of rotating components around generally perpendicular axes. As a portable
device, the probe parameters of AACMM will change after probe switching or dismounting and reassembling the same
probe during shipping AACMM from one place to another to carry out measurement tasks. As incorrect coordinates will
be given without the correct probe parameters, the probe parameters must be re-identified. By analyzing the
identifiability of geometrical parameters of kinematical model and presenting the non-redundant-parameter model in this
paper, a simple approach for the probe parameters calibration of AACMM is proposed, to improve its portability and
ensure the accuracy of AACMM. In addition a very simple accessory was designed to hold the spherical probe as a data
capture device. Gauss-Newton method was adopted as an optimization method to figure out the probe parameters. A
program was developed to carry out the calibration process. Experimental results prove that the calibration approach
proposed in the paper was effective.
Dynamic test of radio altimeter based on IQ modulation
Hongfei Pan,
Yu Tian
Show abstract
This paper based on the analysis and research of radio altimeter and its basic principles, it introduces a design for I/Q
modulator's radio altimeter testing system. Further, data got from the test had been analyzed. Combined with the testing
data of the altimeter, a construction of the I/Q modulator's radio altimeter testing system is built.
Transfer alignment design and experiment evaluation of the SINS for GMLRS artillery rocket
Jinchuan You,
Yongyuan Qin,
Jiahe Xia,
et al.
Show abstract
This paper presents the results of the effort to develop a transfer alignment algorithm designed to align a low-cost Fiber
Optic Gyroscope Inertial Measurement Unit(FOG-IMU) with the Position and Azimuth Determining System(PADS) of
Guided Multiple Launch Rocket System(GMLRS) in a short time with high accuracy. The Ring Laser Gyroscope
IMU(RLG-IMU) of the PADS is defined as the Master Inertial Navigation System(MINS) and the FOG-IMU as the
Slave Inertial Navigation System(SINS). The accurate attitude initializing of SINS based on the attitude information of
both INSs can be accomplished by providing the normal launch motion(pitch and yaw). The relevant state equations and
measurement equations of transfer alignment Kalman Filter(KF) are presented. A particular calibrating scheme is
designed to determinate the parameters of the MINS and SINS just in the same time. The algorithm is verified by
laboratory testing of both INSs under the compound manoeuvre of a three-axis turntable modeling the launch procedure
of GMLRS.
Measuring instrument for radial composite deviations of high-precision master gear
Yong Ma,
Tongxiang Wang,
Zhifeng Lou,
et al.
Show abstract
During double flank rolling composite detection, the radial composite deviations of master gears has been existed and transferred to the measured gear by the primary harmonic curve. In order to improve measurement accuracy, a measuring instrument is developed for radial composite deviations of high-precision master gear in the paper. This instrument uses the structure of spring-suspend swing span to overcome the shortcomings of large rotation errors, low sensitivity, low resolution and large measuring force appearing in the traditional combination-type gear inspection instrument. Artificial intelligence technology is used to improve the efficiency and accuracy of this instrument. The result is that the measuring apparatus is able to meet the requirement and improve efficiency through the measuring experiments on master gears of precision grade 2 with modulus 2 mm and 3 mm, respectively.
Measurement of center of rotation for projection in x-ray two-dimensional computed tomography system
Show abstract
The determination of the center of rotation for projection is a very important step for the establishment of a
X-ray two-dimensional computed tomography imaging system. The error of the center of rotation may lead to
artifact in computed tomography image. In this work, the current popular measurement methods for the center of
rotation are described and their advantages and disadvantages are reviewed, and a new method is thus put
forward through analysis. The proposed algorithm is based on the laws: 'A particle is scanned a circle by
computed tomography scanner, then the integral of the particle's projection address under each projection view
equals to zero' and 'The sum of the coordinates of crossing points of projection sine curves of two random
particles equals to zero'. The center of rotation for projection is determined by calculating the mean of projection
address of the X-ray beam penetrating object. Compared with the current methods, the proposed algorithm needs
no phantom and geometry parameter. The algorithm is real-time and has high measurement precision. The
feasibility of the method is validated using the experiment results.
Calibration of three-axis magnetometer diversionary error based on equipment and LMS adaptive algorithm
Show abstract
Bias of magnetometers and target total value is obtained precisely via calibration equipment. Then, real time calibration
weight matrix is obtained using LMS adaptive algorithm. It is proved through experiment that bias is obtained with good
stability and accuracy compared with parameter estimation; after calibration, diversionary error is reduced from 33nT to
4nT. Furthermore, diversionary error is calibrated well using a proton magnetometer without rotating the magnetometer
over one circle. Experiment results show that it not only reduces diversionary error fluctuation but also eliminates system
error compared with other methods.
Modeling of CMM dynamic error based on optimization of neural network using genetic algorithm
Qu Ying,
Luo Zai,
Lu Yi
Show abstract
By analyzing the dynamic error of CMM, a model is established using BP neural network for CMM .The most important
5 input parameters which affect the dynamic error of CMM are approximate rate, length of rod, diameter of probe,
coordinate values of X and coordinate values of Y. But the training of BP neural network can be easily trapped in local
minimums and its training speed is slow. In order to overcome these disadvantages, genetic algorithm (GA) is introduced
for optimization. So the model of GA-BP network is built up. In order to verify the model, experiments are done on the
CMM of type 9158. Experimental results indicate that the entire optimizing capability of genetic algorithm is perfect.
Compared with traditional BP network, the GA-BP network has better accuracy and adaptability and the training time is
halved using GA-BP network. The average dynamic error can be reduced from 3.5μm to 0.7μm. So the precision is
improved by 76%.
Calibration of absolute radial dimension of measurement for cylindrical coordinate measuring machine
Zexiang Zhao,
Guixia Wang,
Huiying Zhao
Show abstract
According to the definitions of the diameters in the new generation Geometrical Product Specifications(GPS), the
evaluation models of least square diameter, minimum circumscribed diameter, maximum inscribed diameter, area
diameter, circumference diameter and volume diameter are built on the cylindrical coordinate system for the section
measuring path, the element measuring path and the bird-cage measuring path in this paper. A cylindrical coordinate
measuring machine for the measurement of the diameters above is introduced. Based on the external standard cylinder
with super high precision, a relative calibration method for the measurement of the radial size is promoted. The influence
of several special cases of the installation of the cylinder on the calibrating results is analyzed, and the calibrating
equation related to the special cases is given.
Radiometric calibration of frame transfer CCD camera with uniform source system
Show abstract
This paper presents a radiometric calibration method based on visibility function and uniform source system.
The uniform system is mainly comprised of an integrating sphere and a monitoring silicon detector. The current of the
silicon detector with a visibility function filter corresponds to the luminance at the exit port of integrating sphere through
standard luminance meter transfer. The radiance at the camera entrance pupil is calculated for different solar zenith
angles and Earth surface albedos by the MODTRAN atmospheric code. To simplify the calibration process, the radiance
at its entrance pupil is integrated by visibility function. The shift smear of the frame transfer CCD is removed by the
radiometric calibration and the amending ratio factor is introduced in the retrieving methods. The imaging experiment
verifies the reliability of the calibration method and retrieves good quality image.
Distortion model for star tracker
Show abstract
In order to provide the beneficial expression of lens distortion for star trackers, the numerical results of the grid
distortions of four typical star tracker lens systems have been investigated, and then data fitting is done with combined
multinomial of different number of terms and powers of radial radius. The results indicate that the expression of relative
distortion including terms of the one, two, three and four powers of the radial distortion is beneficial in terms of
accuracy, and the fitting function with high-order is not quite helpful in providing a more accurate expansion. In order to
further validate this distortion model, a star tracker camera calibration approach has been simulated with the data
obtained by ray tracing via the Non-Sequential Components of ZEMAX, with imperfect alignment and assembly taken
into account. Simulation results also indicate that the four-order of the radial distortion is beneficial.
Application of laser sensors for on-line calibration of displacement transducers
Jing Xie,
Hong-tang Gao,
Xiao-you Ye,
et al.
Show abstract
On-line calibration is widely used no matter in science research or industrial production. In this paper, an on-line
calibration approach for industrial displacement transducers has been developed. We used laser displacement sensor as
standard and improved its accuracy to meet the requirements in different applications. In order to achieve the objective,
laser sensor must be calibrated by automatic interference comparator. Laser sensor and automatic interference
comparator measured the same displacement simultaneously and obtained the laser displacement sensor's calibration
curve by analyzing the measurement data. Then the on-line calibration system including mechanical device and
calibration platform was developed with the calibrated laser sensor. Numerous factors, such as verticality, colors,
reflector material and vibration, contribute to errors in the compact laser displacement sensor measurements under field
conditions. Analyzing the data obtained from the device's application of air spring system in automatic interference
comparator, the presented paper outlines the error compensation methods and mathematical model. Experimental results
show that laser sensor on-line calibration system can solve factory calibrating problems with accuracy requirement over
0.3%.
Error compensation for truck scale based on complex BP neural networks
Haijun Lin,
Zhaosheng Teng,
Rangzhou Liu,
et al.
Show abstract
Truck scale is widely applied to many fields such as storage, trade, transport, communication, industry and mine.
Conventional method of error compensation for truck scales is fussy and the accuracy of weighing result is low. An error
compensation method based on complex BP neural networks (CBPNNs) is proposed in this paper. Considering the character of
error in scale's different weighing zones, the sub-BPNNs are constructed, and each one is used to compensate the weighing
error of a weighing zone. The adaptive choice network is founded to automatically choose suitable sub-BPNN, and then the
chosen sub-BPNN optimally compensates the error of different weighing ranges. Emulational experiments show that the
weighing error of the truck scale with this proposed method is less than that of using a single RBFNN to compensate the
error of total weighing range, and all results of field verification show that the maximum eccentric error is -4kg and the
maximum repeatability error is +6kg, which is far less than that of the 3th class scales defined by International
Recommendation OIML R76 "Nonautomatic Weighing Instruments".
Parameter identification of double parallel joints coordinate measuring machine
Teng Ye,
Junrui Li,
Wentao Cheng,
et al.
Show abstract
Double Parallel Joints coordinate measuring machine (CMM) is a new type coordinate measuring device with 9
structural parameters with accuracy difficult to be ensured just by processing and assembly. Calibration is needed to
identify the structural parameters of the measuring machine. This article describes the calibration process of such a
Double Parallel Joints CMM, and simulation was employed to analyze how the number of samples and angle
measurement accuracy influence the measurement precision and calibration result during calibrating process. The
conclusions are very instructive to precision design or error allocation and calibration process of the Double Parallel
Joints CMM.
Characterization scattering parameters of coaxial air-lines by physical measurements
Show abstract
Precision through-lines, coaxial airlines, are the most accurate microwave impedance standards. They
are widely applied in the TRL calibration method. The air-lines are also important standards which are
used to test network analyzer systems. In addition, the scattering parameter and uncertainty of coaxial
air-line are important for improving the accuracy of VNA. However, the conventional microwave
measurement systems have limitations in observing and obtaining accurate information of the
performance of coaxial air-lines. In this paper, a new approach is proposed that determines microwave
scattering parameter by physical components and assumed models. Experimental results demonstrate
the efficacy of the proposed algorithm in comparison to the experimental results obtained from
microwave measurement. In addition, the estimated uncertainty is also presented.
Quasi-static calibration of piezoelectric sensor using half-sine pressure pulse
Show abstract
The quasi-static method with application of half-sine pressure pulse is presented to calibrate the piezoelectric
sensor, which is used for the dynamic pressure measurement of weapons. A pressure generator based on the drop
hammer hydraulic system is manufactured to get the half-sine pressure pulse. The oil cylinder of the generator is
reconstructed to install four standard pressure sensors and two calibrated sensors simultaneously. With pressure taken
from four standard sensors as calibrating excitation, and response data obtained from calibrated sensors, the working
sensitivities of sensors are worked out through regression analysis. The experimental results obtained with sensor 6215 at
the national shooting range shows that it is effective to calibrate piezoelectric sensors using half-sine pressure pulse. The
residual standard deviation of the equation fitting is less than 0.7%; the linearity is less than 0.21%; and the relative
uncertainty of the four standard sensors is less than 0.7%, under the precision target of the calibration system acceptance.
Thermal deformation of helical gears
Show abstract
The analytical equation for the thermal field of a helical gear under normal working condition in a stable thermal field is
established using mathematical physics, and the thermal deformation of the gear can be computed using this equation.
The variations of gear geometric parameters, such as radial dimension, tooth depth, spiral angle, pressure angle, flank
clearance and etc., are investigated with respect to the temperature change. According to the analytical and
computational results obtained using the equation, the thermal deformation of the gear is strongly dependent on the
choice of parameters, which is also confirmed using simulation software (COMSOL Multiphysic software). This is
significant for the improvement of the rotation precision and working efficiency of screw gears.
MEMS and Nanometer Measurement
Proposal of a new Zeeman slower for fabrication of nano-scale length standards
Wen Wu,
Yan Ma,
Yili Xiao,
et al.
Show abstract
To meet the requirement of Nano-scale dimensional metrology, length standards with features below 100 nanometers are
indispensible instruments. Our group has successfully fabricated length standards with periodic length of 213±0.1nm
using the laser focused atomic deposition method, which is related to the atomic transition frequency and thus retraceable
to a constant measured with high accuracy. For further improvement of the quality of these standards, we propose the use
of Zeeman slower, which consists of an array of symmetrically positioned small discrete NdFeB magnets. Ideal magnetic
field distribution is obtained employing Zeeman-tuned Doppler cooling theory. A simple and effective point-like
magnetic dipoles model (MD) is used to represent the magnets during simulation. Two kinds of different oriented MDs
are compared and only one is selected. By introducing local field contribution approximation, periodic array assumption
and a new relative field deviation parameter, MDs array's configuration are calculated and optimized. The overall RMS
of the difference between the ideal and calculated field in the whole length is reduced to 3.08E-3 T, and an optimal MDs
array configuration is found and presented.
Advanced optical techniques for the measurement of the internal geometry of MEMS structures
Wenjuan Sun,
Richard K. Leach
Show abstract
Many modern MEMS devices incorporate multi-layered structures. However, the metrology of such structures is
struggling to keep pace with their manufacture. In this paper the measurement of the internal geometry of MEMS
devices using optical coherence tomography and infra-red confocal microscopy is discussed. Both measurement
techniques provide non-contact, non-invasive measurements of internal geometry. However, both techniques use
relatively new technologies for measuring internal geometry and the understanding of their capabilities is limited. The
study reported in this paper has mainly focused on the thickness measurement of layers. The performance of both
instruments has been investigated by measuring a 50 μm thick plate artefact that had been calibrated using a traceable
stylus instrument. The standard uncertainties associated with the measurements of the artefact are 0.391 μm for optical
coherence tomography and 1.085 μm for infra-red confocal microscopy. Finally, the capabilities of the two instruments
have been highlighted by measuring a pressure sensor containing multi-layered structures. These measurements
demonstrated that both instruments have the ability to measure the thickness of layers and to image internal geometrical
structures.
Size and mass loading effect on quality factor of single-crystal silicon cantilever in atmosphere
Yong Liu,
Gang Zhao,
Yu-hang Chen,
et al.
Show abstract
For the single silicon cantilevers with low kinetic Reynolds numbers from 0.06 to 0.17, a modification of the existing
approximate model for air damping analysis is presented. The mass added at the end is found to improve the quality
factor of a cantilever in atmosphere. Silica gel is added at the end of the cantilever, as the loading mass. For a mass-loaded
cantilever of 465x10x0.8 μm3, the quality factor is improved from 7.25 to 19.07, according to the loading mass of
21.79 ng. However, the frequency of the cantilever declines from 5.54 kHz to 1.68 kHz, resulting in a worse force
detection resolution at the end.
Directional design of optical lens based on metallic nano-slits with variant widths
Show abstract
The lens constructed with slits perforated on the thin metallic film is designed by simulated annealing algorithm. And
two demonstrates are carried out to validate the directional design algorithm. First, the lens with one focal spot is
considered. After the width of each slit is obtained, the finite-difference time-domain method is used to check the
performance of the designed lens. It is found that the focal length is 800nm and the full-width at half-maximum of the
focal spot is 252nm, which corresponds to the preset objective well. Then, the lens with three focal spots is also designed
by this algorithm and the performance of the designed lens is quite close to the objective. This is the first work to
introduce directional algorithm into design SPP lens. It may pave the way for the design sub-wavelength optic devices.
Determining the Young's modulus of SU-8 negative photoresist through tensile testing for MEMS applications
Jiali Gao,
Le Guan,
Jinkui Chu
Show abstract
SU-8 is not only an epoxy-based negative-tone photoresist but also a potential building structural material which can be
directly used as movable parts in micro structures for its unique UV curing characters and high-aspect ratio. It is
particularly suitable for the fabrication of a wide range of low-temperature processes objects, such as micro valves, micro
gear wheels and micro grippers. A standard mechanical property parameter database of SU-8 in microscale has not been
established while its characters can vary significantly depending on the process conditions. The Young's modulus is one
of the important parameters to evaluate the mechanical properties of this novel structural material, especially for the
optimum design, performance realization and reliability analysis of micro devices. This paper presents the design of free-standing
SU-8 thin film specimens with different sizes. The fabrication processing is demonstrated and the Young's
modulus is achieved through tensile testing. The experiments are operated on a micro-tensile testing system. The force is
measured by a load cell with accuracy of 0.25 mN and elongation of specimen is obtained from a displacement sensor
with accuracy of 0.1 um. The measured Young's modulus of 60um wide SU-8 specimens from force-displacement
curves is about 2.2±0.1 GPa. The behavior of plastic deformation is also detected before elastic deformation during the
experimental process.
Superhydrophobicity of post-like aligned carbon nanotube films
Li Gang
Show abstract
Extreme water repellency is greatly desired for microfluidics and self-cleaning applications. Post-like aligned carbon
nanotube (CNTs) films were grown on the Ni-coated Si substrates by a plasma enhanced chemical vapor deposition
(PECVD) technique. The surface of morphologies of the pretreated Ni thin films were investigated using a non-contact
mode of atomic force microscope (AFM) and the structural properties of as-grown CNTs films were characterized using
scanning electron micrograph (SEM) and X-ray diffraction (XRD). The contact angles and the rolling angles on such
films were measured through an optical contact angle meter. Wettability studies revealed the films exhibited a
superhydrophobic behaviour with a higher contact angle (161.7°±1.5°) and lower rolling angle (less than 4°)-a water
droplet moved easily on the surface. The post-like aligned CNTs showed discrete pillar composed of carbon nanatubes,
these pillar formed nanostructure in the films, which made it easy for small water droplets to be suspended on a surface
approaching that of a perfect air-water interface and strongly affected the contact angle and the rolling angle.
FMPS measurement of nanoparticle pollutant in office air
Zhaoqin Yin,
Jianzhong Lin,
Mingzhou Yu
Show abstract
Fast Mobility Particle Sizer (FMPS) is an electrical mobility instrument used to measure the nanoparticle
number concentration and size distribution in an office environment. Actual measurements indicate the distributions
of ultrafine particle number and size in office air are inhomogeneous in space. The nonaparticle size is bimodal and
log-normally distribution in an office environment when only people activities are considered. The traffic pollutant
in the outdoor including the automobile tail gas and the dust will change the particles size distribution and enhance
the particle number concentration those of indoor air. It can also be seen from the results that the laser printer
releases a large number of nanoparticles, especially around 80nm in diameter in the printing process. The laser
printer may be the mainly ultrafine particle source in the office air.
Quantum simulation of laser cooling for fabrication of nanometer scale pitch standard
Yi-Li Xiao,
Yan Ma,
Wen Wu,
et al.
Show abstract
A quantum mechanical Monte Carlo simulation is carried out for one-dimensional laser cooling of Chromium
atoms. Chromium atom beam collimation via transverse laser cooling is essential for the fabrication of periodic
nanometer scale structures by laser-focused atomic deposition. Such structures can be used as precision pitch standards
for nanometer scale measurement and engineering. We explore the roles played by several factors, such as laser intensity
and detuning, in the cooling process. Calculation results show different dependencies for cooling rate and ultimate
temperature to be reached with given sets of parameters. Also, for atoms with different initial velocities in the transverse
direction, the conditions under which optimal collimation effect is achieved can differ. Consequently, the current
experimental setup, which utilizes LIF spots from marginal beams to monitor the laser collimation, can produce cooling
effects which are not optimal for the end product.
Temperature-frequency characteristics of silicon micro-cantilever and measurement techniques in high temperature environment
Dongsheng She,
Xiagdong Wang,
Xiwen Zhang,
et al.
Show abstract
In order to study the dynamic characteristics of silicon micro-cantilever in high temperature environment, the
relationship between the first-order resonance frequency of micro-cantilever and the environment temperature was
theoretically analyzed. The dynamic measurement equipment was developed for the MEMS microstructure in the high
temperature environment. Both the base excitation with PZT and the electrical discharge excitation method were adopted
to excite the micro-cantilever under test. The impulse response signal of the microstructure can be obtained using the
Laser Doppler Vibrometer. The temperature-frequency characteristics of silicon micro-cantilever has been
experimentally studied. Test results show that the resonance frequency of silicon micro-cantilever slightly decreases with
the increasing temperature, and it is almost a linear dependence between the change in temperature and the change in
resonance frequency, which is consistent with the result of theoretical analysis.
Measurement of diffusive motion of micro-fluidic particles by Micro-PIVPTV technique
Meng Yang,
Hao-Li Wang,
Wei Han
Show abstract
The stochastic diffusive motions of sub-micrometer tracer particles have important effects on the velocity measurement
accuracy of microfluidic particle image velocimetry (Micro-PIV). In this paper, we investigate the diffusions of 520nm
particles in a square channel under the temperatures from 291K to 343K by micro-PIV/PTV technique. The
displacements of particles in a couple of fames images within 30ms time intervals were evaluated by the PIV/PTV
hybrid algorithm. Based on this, the logarithm distributions of square displacements and the spatial mean square
displacements (SMSDs) were calculated. The results show that the distributions of particles displacements are
fundamentally same under the same temperature at different moments. The logarithm of square displacements has the
distributions ranging from -17 to -11, showing quasi-normal distribution characters. The value of spatial mean square
displacements linearly increases with the increase of temperature, which indicates that the diffusion capabilities of
particles have the increasing trend.
Characterization of surface/subsurface damage for ceramics with nanoindentation method
Yumei Bao,
Guozhong Chai,
Shengting Gu
Show abstract
Ceramics are increasingly used in the fields of aerospace, communication, mechanical and modern biomedical
engineering. With high hardness, strength and abrasive resistance, the machined ceramic components are most likely to
contain surface/subsurface damages, influencing strongly the performance and reliability of ceramic components.
Nanoindentation test is an advanced technology in measuring the elastic modulus and hardness of the materials in
micro-nano scale based on Oliver-Phar's equation. Nanoindentation has been employed extensively to characterize the
mechanical properties of a wide range of materials including ceramics. To characterize the surface/subsurface damage in
ceramics, a degraded elastic modulus based damage variable is defined to describe the damage induced property
degradation of the materials based on the traditional Kachanov continuum damage mechanics (CDM) framework. A
simple characterization method for surface/subsurface damage is realized based on nanoindentation test. The alumina
bulk samples are chosen to study the surface/subsurface indentation induced damage by nanoindentaiton. The elastic
modulus under various indenting loads is measured with Conical and Berkovich tip. The variation of the elastic modulus
and indentation induced damage with load and displacement are analyzed in detail. Experimental results show that the
proposed method is feasible and satisfactory.
Parameters of hot embossing in microfluidic chips
Wei Wang,
Shaofeng Li,
Li Tian,
et al.
Show abstract
Twice hot-embossing, a new technology of hot-embossing proposed, can effectively reduce the error of hot forming
caused by hot equipment. The depth / width ratio of micro-channel on the metal concave-mother-template is an influence
parameter of twice hot-embossing; Optimization of the parameters, the PMMA convex-template has been produced in
120°C, ± 6MPa by twice hot-embossing.
Modeling and simulation of through-focus images for dimensional analysis of nanoscale structures
Show abstract
In this paper, the through-focus scanning technique using a conventional bright-field optical microscope is introduced for
nanoscale dimensional analysis with nanometer sensitivity. This technique uses a set of through-focus image maps
(TFIMs) obtained at different focus positions instead of one 'best-focus' image and considers the through-focus image as
a unique 'signal' that represents the target. The boundary element method (BEM) and the rigorous coupled-wave
analysis (RCWA) method were applied to simulate the optical responses and to obtain the TFIMs of finite aperiodic and
infinite periodic structures, respectively. The sensitivity of the through-focus technique for the nanoscale dimensional
changes of targets was analyzed by using the differential through-focus image maps (DTFIMs). The simulation results
validate the use of this technique for nanoscale metrology.
Accuracy Theory and Uncertainty Analysis
Process capability indices and risk analysis for circular position tolerance zones
Michael P. Krystek
Show abstract
Position tolerance is used in geometric dimensioning and tolerancing to specify tolerances for the location of holes. The
tolerance zone for holes is usually cylindrical and the allowable position tolerance is the diameter of the tolerance zone. If
holes are used in flat parts, as e. g. sheet metals, it is sufficient to use circular tolerance zones. In order to assure the quality
and to reduce the risk to accept products which do not fulfil the design requirements, statistical process control is used in
industry. In this paper it is shown, how process capability indices and the associated risk can be calculated for circular
position tolerance zones.
Methods of data processing and estimation of measuring accuracy in stereoscopic system for the control of objects displacements
Konstantin G. Arakantsev,
Dmitry V. Zhukov,
Igor A. Konyakhin
Show abstract
Methods of data processing in stereoscopic system for the control of spatial objects displacements are considered.
Possibility of using perturbation theory for estimation of systematic and accidental errors in stereoscopic measuring
system is based.
Uncertainty evaluation for calibration of optical fiber length standard using time-of-flight method
Show abstract
The time-of-flight method was used to calibrate an optical fiber length standard and its uncertainty of measurement was
evaluated theoretically and experimentally according to the Evaluation of measurement data - Guide to the expression of
uncertainty in measurement (GUM), JCGM 100:2008. The major uncertainty components in the measurement of transit
time difference were identified and analyzed. The uncertainty due to temperature instability was investigated
experimentally in the temperature range from 20 °C to 25 °C using a temperature chamber with precise temperature
control. The temperature coefficient of the fiber length standard was derived by linear regression of the measurement
data. The experimental results showed that the temperature control is critical for the calibration of optical fiber length
standard. When the temperature instability was improved from ± 2 °C to ± 0.1 °C, the expanded measurement
uncertainties for the optical fiber length standard (optical length : ~11780 m) were significantly reduced from 0.16 m to
0.014 m at wavelength of 1310 nm and from 0.19 m to 0.015 m at wavelength of 1550 nm.
Development of 3D touch trigger probe with real-time observation
Show abstract
This study aims at inventing a low-price but high-precision 3D touch trigger probe (or a CMM probe). The tip ball of the
stylus, with a diameter smaller than 100 μm, is made by a micro electro discharge machine and wire electro discharge
grinding. The stylus is mounted at the centre of a stiff cross-form frame, which in turn is suspended on four micro beams.
As proven by several experiments, this structure restricts the degrees of freedom on three directions. The displacement
sensor and 2D angle sensor is performed using modified commercial DVD pickup heads to measure the three degrees of
motional freedom on the suspension structure. As for application, since the tip ball is difficult to identify by naked eye,
we use modified commercial webcam and microscope to create a micro imaging system. This imaging system has been
tested to have 2.8mmx2.1mm field of view, and 1.5mm depth of field.
Dual-observation adjustment model of large control network for underground
He-Fang Bian,
Shu-bi Zhang,
Qiu-zhao Zhang
Show abstract
The dual-observation adjustment model is proposed, which has advantages of meeting the necessary abundant
observations for posterior estimation and improving precision and reliability of network adjustment. This model is
characterized by more condition equations and easier to meet the estimable condition of posteriori estimation. A
example is calculated by the model. The result show that differences, between true values and adjusted values used
typical method of three gyroscopic sides, are -7", -62", -54" respectively, but the differences of Helmert method are
-10",-12",-15".The studies we have performed indicate that the proposed model dramatically improves the precision and
reliability of control network adjustment for underground by Helmert variance component estimation. Consequently,
the model is particularly suitable for precision data processing of underground control network, and also provides
theoretical basis for designing the surveying scheme of precision control network.
Accuracy analysis of distributed simulation systems
Qi Lin,
Jing Guo
Show abstract
Existed simulation works always emphasize on procedural verification, which put too much focus on the simulation
models instead of simulation itself. As a result, researches on improving simulation accuracy are always limited in
individual aspects. As accuracy is the key in simulation credibility assessment and fidelity study, it is important to give
an all-round discussion of the accuracy of distributed simulation systems themselves. First, the major elements of
distributed simulation systems are summarized, which can be used as the specific basis of definition, classification and
description of accuracy of distributed simulation systems. In Part 2, the framework of accuracy of distributed simulation
systems is presented in a comprehensive way, which makes it more sensible to analyze and assess the uncertainty of
distributed simulation systems. The concept of accuracy of distributed simulation systems is divided into 4 other factors
and analyzed respectively further more in Part 3. In Part 4, based on the formalized description of framework of accuracy
analysis in distributed simulation systems, the practical approach are put forward, which can be applied to study
unexpected or inaccurate simulation results. Following this, a real distributed simulation system based on HLA is taken
as an example to verify the usefulness of the approach proposed. The results show that the method works well and is
applicable in accuracy analysis of distributed simulation systems.
Uncertainty analysis in measurement for LED junction temperature and thermal resistance
Show abstract
LEDs are temperature sensitive devices. Many other characteristics of LEDs strongly depend on their thermal
characteristics. So accurate measurement for the junction temperature and thermal resistance of LEDs is important. The
uncertainty analysis in these measurements, which is important for accurate measurements, is given in this paper. The
standard evaluation method for measurement uncertainty in GUM is used. The junction temperature of an LED is
measured by indirect measurement for its forward voltage under constant current. The uncertainty components are from
the measurement for the initial junction temperature, the steady forward voltage, the initial forward voltage and the
calibration of the voltage-temperature coefficient. The thermal resistance is calculated with the measured junction
temperature and the thermal power. The uncertainty components are from the measurement for the junction temperature,
input current and forward voltage. Analysis results show that the uncertainty of the junction temperature is the most
dominant uncertainty contribution in the measurement for the thermal resistance. In the junction temperature
measurement, the uncertainty in the calibration of the voltage-temperature coefficient contributes significantly. Thermal
equilibrium and good thermal conducting condition should be obtained. These results give a better understanding and
practice guide to an accurate measurement for the junction temperature and thermal resistance of LEDs.
Theoretical and experimental research on machine tool servo system for ultra-precision position compensation on CNC lathe
Zhichao Ma,
Leilei Hu,
Hongwei Zhao,
et al.
Show abstract
The theories and techniques for improving machining accuracy via position control of diamond tool's tip and raising
resolution of cutting depth on precise CNC lathes have been extremely focused on. A new piezo-driven ultra-precision
machine tool servo system is designed and tested to improve manufacturing accuracy of workpiece. The mathematical
model of machine tool servo system is established and the finite element analysis is carried out on parallel plate flexure
hinges. The output position of diamond tool's tip driven by the machine tool servo system is tested via a contact
capacitive displacement sensor. Proportional, integral, derivative (PID) feedback is also implemented to accommodate
and compensate dynamical change owing cutting forces as well as the inherent non-linearity factors of the piezoelectric
stack during cutting process. By closed loop feedback controlling strategy, the tracking error is limited to 0.8 μm.
Experimental results have shown the proposed machine tool servo system could provide a tool positioning resolution of
12 nm, which is much accurate than the inherent CNC resolution magnitude. The stepped shaft of aluminum specimen
with a step increment of cutting depth of 1 μm is tested, and the obtained contour illustrates the displacement command
output from controller is accurately and real-time reflected on the machined part.
New intelligent power quality analyzer and dynamic uncertainty research
Show abstract
This paper presents a novel intelligent power quality analyzer, which can be used to analyze the collected dynamic data
using the modern uncertainty principle. The analyzer consists of components used for data acquisition, communication,
display, storage and so on, and has some advantages including strong computing ability, good on-line performance, large
storage capacity, high precision, and user friendly interface, etc. In addition, the reliability of measurement results is
evaluated according to the international standards; while the uncertainty principle of the international survey is adopted
for the evaluation of an electrical energy quality analyzer for the first time, it offer a perfect GB code in addition to the
evidence to a perfect GB code.
Application of ellipsoid optimization algorithm and state feedback control in ellipsoidal parametric uncertainty system
De-zhi Tang,
Xin-yu Meng
Show abstract
An state feedback control is presented for systems with ellipsoidal parametric uncertainty,the stable analysis is based on
linear matrix inequality and lyapunov method,then the robust control gain can be easily derived by solving linear matrix
inequality.In addtion, ellipsoid optimization algorithm is proposed to generate a sequence of ellipsoids with decreasing
volume to identify the ellipsoidal parameter in the systems considering input-output measurement datas and the constrain
conditions. Finally robust control and parameter optimization are combined to get a state feedback controller for systems
considering ellipsoidal uncertainy parameter. The efficiency of this method is illustrated with a simulation example.
Application of Monte Carlo method for analyzing reference involute's measurement accuracy
Zhifeng Lou,
Liding Wang
Show abstract
In all accuracy indexes of gears, measurement of involute tooth profile's error is a difficult technical problem. A doubledisc
instrument for measuring involute is introduced, which can be used to measure reference involute. The main errors
sources of the instrument are analyzed, and all measurement errors are simulated by Mont-Carlo method. After analyzing
error sequence, the double disc instrument's measurement uncertainty is 0.45μm when measuring gear (m=4, z=30,
α=20°), which is less than the value evaluated by GUM method, and more reliable and accurate.
Geometrical error correction research in high precision 2D laser measuring instrument
Show abstract
A high precision 2-D laser measuring instrument is designed to meet the needs of high precision measurement. Through
the error analysis of the measuring system, the geometrical errors show certain stability in the results. Geometrical
correction methods are intensively researched. The angle between two axes of the measured plate and axes of the
instrument produces deviations of coordinates X and Y of the points on the plate. Different coordinate systems are not
roughly aligned. An inclined correction model is proposed to compensate the deviations and transform the coordinate
systems. Then the perpendicular compensation model is proposed using the least square approximation method and the
relationship between the coordinates X and Y. To reduce the effect of random error and other geometrical errors, a multi-position
correction algorithm is presented through two different measuring positions. The measurement results verify
that these methods and models are accurate and feasible.
Mobile large scale 3D coordinate measuring system based on network of rotating laser automatic theodolites
Show abstract
This paper presents a mobile 3D coordinate measuring system for large scale metrology. This system is composed of a
network of rotating laser automatic theodolites (N-RLATs) and a portable touch probe. In the N-RLAT system, each
RLAT consists of two laser fans which rotate about its own Z axis at a constant speed and scan the whole metrology
space. The optical sensors mounted on the portable touch probe receive the sweeping laser fans and generate the
corresponding pulse signals, which establish a relationship between rotating angle of laser fan and time, and then the
space angle measurement is converted into the corresponding peak time precision measurement of pulse signal. The
rotating laser fans are modeled mathematically as a time varying parametrical vector in its local framework. A two steps
on-site calibration method for solving the parameters of each RLAT and coordinate transformation among the N-RLATs.
The portable probe is composed of optical sensors array with specified geometrical features and a touch point, on which
the coordinates of optical sensors is determined by the N-RLATs and the touch point is estimated by solving a non-linear
system. A prototype mobile 3D coordinate measuring system is developed and experiment results show its validity.
CNC test approach based on simulation model of machine tool
Show abstract
When measuring the control error of CNC systems, the errors brought by machine tools will affect the veracity of CNC
test. A new test approach based on simulation model of machine tool is proposed in order to well solve the problem. The
structure and principle of the test approach is demonstrated. The simulation model of virtual machine tool and servo feed
system are completed based on Simulink. The effect of nonlinear factors such as backlash and friction, are considered
sufficiently in the modeling process of virtual machine tool. The validity of machine tool model is verified by simulation.
Experimental setup is built to test the motion control ability in the process of circular interpolation, using the proposed
test approach. The results of the experiment prove the validity of the test method. The machine tool model set up in this
paper can comparatively accurately exhibits the kinematics characters of the real machine tool, and the proposed test
method provides a new way for the comprehensive and reliable test of the motion control ability of the CNC system.
Error analysis of mast mounted electro-optical stabilized platform based on multi-body kinematics theory
Xiaoyao Zhou,
Dongxi Ma,
Dapeng Fan,
et al.
Show abstract
Error analysis of target location for Mast Mounted Electro-Optical Stabilized Platform based on multi-body kinematics
theory is presented in this paper. Firstly, a typical structure of OMS, which is mounted on the reconnaissance vehicle, is
introduced briefly and Multi-body kinematics theory is used to illustrate the topology structure and coordinates relations.
Accordingly, target location equations between target and OMS are derived. Secondly, the characteristics and
compensation methods are discussed in detail for the error analysis, which influence the system target location accuracy,
such as imaging sensors errors, stabilized platform errors and equipments errors. Finally, simulation results based on
Monte Carlo and experiment results are presented, showing that axis zero bit, consistency, verticality errors and
equipments alignment errors are the primary factors, which influence system target location accuracy. After the
compensation, the accuracy has been improved 2 orders and reached 5m/0.060.
Categorical data model for cylindricity consistent with geometrical product specifications standard system
Show abstract
Geometrical Product Specifications is an international standard system regarding standardization of dimensional,
tolerancing, surface texture and related metrological principles and practices in the charge of ISO/TC213. Integrated
information system is necessary to encapsulate the knowledge in GPS to extend its application in digital manufacturing.
Establishing a suitable data structure for GPS data is one of the main works in building the integrated information system.
This paper is focused on cylindricity and the main points are as follows: proposes the complete verification operator and
the complete drawing indication for cylindricity consistent with GPS standard system; models the inter/intra
relationships between the elements of operations involved in cylindricity and integrates them by category theory; solves
the storage format and closure of query for the categorical data model by the pull-back structure and functor transform in
category theory respectively.
Comparative study of immune algorithm and genetic algorithm in thinned rectangular array synthesizing
Jianhua Zhang,
Weizheng Pang
Show abstract
Immune algorithm is applied in pattern synthesizing of thinned array. Against the structural characteristic of rectangular
plane thinned array, pattern function with form of Kronecker product is used in order to reduce the amount of the
computation and improve the speed of operation. Immune algorithm is improved through the use of adaptive clone and
Gauss Variation in order to overcome blind search of the algorithm. As a result searching efficiency is advanced.
Immune algorithm and genetic algorithm are respectively used in side-lobe optimizing of rectangular thinned array. The
result which using immune algorithm is obviously superior than which using genetic algorithm immune algorithm can
reduce the side-lobe of rectangular thinned array, which show the flexibility and effectiveness of the immune algorithm
and Immune algorithm has a better global convergence than genetic algorithm.
Comprehensive analysis of factors impacting on output signal of EFPI fiber-optic sensor
Show abstract
The loss theory of all the factors impacting on the output signal of the EFPI fiber-optic sensor is comprehensively
analyzed. The results indicate that the fringe visibility and the output light intensity reduce after being affected by these
factors, but the influence of other factors except for the F-P cavity length is very small and can therefore be neglected,
and that the larger mode field diameter of the single mode optical fiber has a shorter cavity length room for
design/fabrication.
Measurement for Advanced Optics Machining
A new design of high precision differential plane mirror interferometer
Show abstract
A new design is made for Differential Plane Mirror Interferometer, which has simpler construction, but broader
applications for nano-measurement. Due to its symmetrical optical configurations, the high measurement accuracy of
geometrical parameters can be achieved with sub-nanometer. With this special arrangement and the use of some
additional optical components, several specification measurements have become easily to implement and have higher
exactness, such as for linear displacement, small rotation, straightness, perpendicularity, parallelism and etc. In addition,
because of its simpler optical configuration with few optical components, it is easier for manufacturing and thus
decreases the cost. This will make it possible to create new measurement instruments and broaden the market for laser
interferometer. The stability and resolution of both Michelson interferometer and our new type of Differential Plane
Mirror Interferometer were tested. The experiment results proved its outstanding capabilities.
Design and simulation of whole closed-loop algorithm for motion platform control for automated optical inspection
Zhou Fang,
Danchao Chen,
Xiaona Wang,
et al.
Show abstract
2D motion platform plays an essential role in an automatic optical inspection (AOI) system, whose speed and positioning
accuracy directly determine the inspection accuracy, efficiency and stability of the system. Conventional PID control is
not able to meet the demands of high precision, high performance requirements and so on. This paper proposes whole
closed-loop algorithm, which is a new control algorithm to achieve quick dynamic response and small tracking error
simultaneously. According to an actual 2D motion platform model in Matlab/Simulink simulation, a series of
experiments have been conducted, and the results show that the whole closed-loop PID controller is better than the
conventional PID control with satisfactory accuracy and robustness, and enhances dynamic and static performance. The
simulation results were compared with the theoretical research to verify the validity of the algorithm described in this
paper. The new algorithm is useful in targeting the best control for motion platforms.
Modeling of pan-tilt-zoom cameras for tracking measurement
Show abstract
A tracking measurement method is introduced using pan-tilt-zoom cameras based on machine vision theory. The
modeling of a pan-tilt-zoom camera system is described. The model formula given represents the relationship between
the coordinates of a spatial point and its corresponding image coordinates when the system focus, zoom, aperture and
illumination are adjusted to track the measured object. The modeling technique has excellent applicability and facilitates
the assembly and alignment of the camera. The only requirement for alignment is to align the image sensor plane parallel
to the tilt rotation axis.
Study on optical energy band gap of SrBi[sub]2[/sub]Ta[sub]2[/sub]O[sub]9[/sub] thin films annealed in a H[sub]2[/sub]-contained ambient
Dong-sheng Wang,
Tao Yu,
Di Wu,
et al.
Show abstract
SrBi2Ta2O9 (SBT) thin films have been prepared on fused quartz substrates by using metalorgnic decomposition
(MOD) method. X-ray diffraction (XRD) patterns show that films are polycrystalline in nature at annealing temperature
of 750°C. The original optical energy band gap Eg obtained is about 4.57 eV. The changes of the Eg values of SBT films
in H2-contained ambient (forming gas, 5%H2 + 95%N2) at different annealing temperature are investigated by
measurement of optical transmittance. The reductive atmosphere and temperature exhibit strong effects on the Eg values
and the roughness of SBT films. Some significant changes of Eg values for the films are observed at 450°C and 500°C
in the forming gas ambient. The Eg values increase from 4.57eV to 4.81eV and 4.92eV, respectively. These results could
be attributed to degradation of polarization of SBT films, which being induced by Bi deficiency. Forming gas ambient
has played an important role in the reductive reaction.
Measurement and research on improving the performance of dual-temperature refrigerator system
Ching-Song Jwo,
Ching-Wei Hsu
Show abstract
This study presents a "cold-stored liquid-vapor heat exchanger" to improve the performance of dual-temperature
refrigerator system, for the installation of "cold-stored liquid-vapor heat exchanger" to measure the improving the
performance of system. The study designs four different experimental models for making analytical discussion, and these
models include: Model-A, dual-temperature refrigerator system (control group); Model-B, electronic expansion valve,
which replaces mechanical evaporating pressure regulating valve; Model-C, dual-temperature refrigerator system
equipped with a "traditional liquid heat exchanger"; and Model-D, dual-temperature refrigerator system equipped with
an "cold-stored liquid-vapor heat exchanger" developed by the study.
As known from analysis of the experimental data, under the operation of Model-B, the overheating situation
at the return conduit of medium-temperature evaporator can be effectively controlled. Furthermore, the model can
enhance the refrigeration speed, and improve the problems of accumulation of refrigerator oil as well as the
shutdown and instability of pump appeared in traditional evaporating pressure regulating valve. After making
analysis and comparison under the operation of Model-C, the COP of dual-temperature refrigerator is found
improved by around 21.7%. When experimental analysis and comparison are made under the operation of Model-D,
it is found that air-cooled liquid-gas heat exchanger can effectively provide better overcooling degree, and this
device can improve the exhaust of compressor and excessively high temperature of machine shell. Eventually, the
overall COP can be effectively improved by around 29.5%.
An AOI approach for IC lead index auto-verification
Show abstract
To wire-bond automatically, the IC lead positions on the CAD drawing and the corresponding
ones on the extracted substrate image should be pre-verified. This paper proposed an AOI approach
for IC lead index auto-verification which conquered the lead shape distortion, golden exposed,
shifting, rotation, and scaling difficulties of extracted substrate image. Experimentations revealed
that the proposed AOI approach can accurately verify the corresponding leads between a CAD
drawing and the extracted substrate image with high repeatability.
Measurement of optical glass refractive index free from effect of environmental temperature
Show abstract
A method based on measurement of critical refraction angle is proposed for measurement of optical glass refractive
index independent of environment temperature. The critical refraction angle difference between the test sample and a
standard refractive index block is measured first, and then the refractive index difference is obtained by a linear
regression algorithm and the refractive index of the sample can be calculated from it. The requirement for environmental
temperature is 25±5 °C , which can be easily satisfied on the production line. Compared with the non-linear algorithm
used for direct measurement, this method is simpler, more efficient, and can directly get the refractive index value at
standard temperature. Experimental result shows that the measurement repeatability is 1×10-5. The method can be used
for fast and accurate measurement of the refractive index for the same glass material in mass production (e.g. X-cube
made of K9 optical glass).
Separation of tilt errors from measured data of aspheric surface without datum
Dan Xie,
Huadong Yu,
Jinkai Xu,
et al.
Show abstract
As improper installation for aspherical component will inevitably bring the tilt errors to the measured data, the
reliability of measured data reduces. Considering that the characteristics of a general elliptic equation include
information about direction and location, this paper presents a method based on ellipse fitting to remove tilt errors,
which are included in the sampled data of meridian of aspherical component. The experimental results verify the
reasonable and correctness of this method. Consequently, this method can effectively isolate the tilt errors from the
measured data, simplify the detection method and improve the processing efficiency.
Design of second-order sliding mode tracking differentiator to reduce noise perturbation
Baoshan Zhao,
Naiming Qi
Show abstract
The perturbation induced by signal frequency is one of the main problems for tracking differentiator design, and classical
linear differentiators are usually sensitive to signal frequency. An improved second-order sliding mode nonlinear
tracking differentiator is proposed in this paper using Lyapunov stability theory, considering the robustness of sliding
mode control theory. This tracking differentiator can track and differentiate any signal. At the same time it has a simple
form and is easy to be applied. A numerical simulation is presented for the linear tracking differentiator and the nonlinear
tracking differentiator with different input signals, and results verified the effectiveness of the second order sliding mode
tracking differentiator. A method to eliminate perturbation caused by noise is presented at the end of this paper.
Radiation signature of clouds
Show abstract
Modified gamma distribution was used to describe the distribution of particles in clouds. The polydisperse particle
system may be converted into a monodisperse particle system. 1) The averaged radius of nonspherical particles
associated with a given size distribution, 2) the averaged scattering parameters of water droplets in cumulus, stratus and
stratocumulus and that of ice crystals in cirrus, and 3) infrared emissivity of a cirrus layer from the mixing ratios and
effective sizes of cloud drop and ice crystal were separately calculated. Simulation results indicate that all scattering
parameters of water droplets in cumulus, stratus and stratocumulus are similar. Cross sections increase with the
increasing equivalent radius. While efficiency factors vibrate with the increase of equivalent radius. The averaged albedo
reaches its peak between 2 and 3 micron, and then decrease with the increasing equivalent radius. The averaged
asymmetry factor also vibrates with the increase of equivalent radius. But the scattering parameters of ice crystals in
cirrus change differently, and they vary linearly with equivalent radius.
Algorithm for fast location of circle center based on statistical method
Tiejun Ji,
Xiaoyang Yu
Show abstract
The row coordinates array of a circle center is computed with upper and lower edge arrays of the circle. Using it as a
statistic, find the row coordinate values most frequently appeared. This value is expanded into a row coordinate range,
according to the row coordinates range, elements are selected from the upper and lower edge arrays, two row coordinates
arrays are obtained from the upper and lower edge arrays, circle-center row coordinates are computed with two row
coordinates arrays. The same method is applied to dispose the column coordinates arrays of left and right edges.
Compute circle-center column coordinates. A final radius is got with circle center coordinates and those elements
selected from edges array. The total computation of the algorithm is estimated, the processing time of an image is tens of
milliseconds. Experiments demonstrate that the algorithm has good accuracy of radius measurement and the capacity of
noise suppression.
Relationship between crack defects in magnetic tiles and variation frequencies of high-order vibration mode based on modal technology
Lin Fu,
Suijun Yang,
Xueying Wang,
et al.
Show abstract
Conventional sonic testing method has such limitations as monotony of signal characteristic quantity, regular shape
requirement of measured workpiece, limited ability to identify only one type of defect, etc. This paper establishes the
mathematical model of modal vector of free vibration object of arbitrary order, analyzes the effects of vibration modes
on the various types of crack default with magnetic tiles commonly used in industry as study object, then gives the
relationship between the frequencies of high-order vibration mode and the location, length, depth of the same type crack
defects and that between the frequencies of high-order vibration mode and 4 kinds of defects common in magnetic tiles
including axial short crack through the top of the arc, tangential short crack through the bottom of the arc, tangential
crack in the intrados and axial crack in the intrados, and finally 3 types of magnetic tiles were tested to verify its
effectiveness. The results are very helpful in automatic detection of internal defects in workpieces.