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- Front Matter: Volume 8108
- High Concentration Systems
- CPV-PV Reliability: Joint Session with Conference 8112
- Low- to Mid-Concentration Systems
- Holographic Planar and Luminescent Solar Concentrators
- Poster Session
Front Matter: Volume 8108
Front Matter: Volume 8108
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This PDF file contains the front matter associated with SPIE Proceedings Volume 8108, including the Title Page, Copyright information, Table of Contents, Introduction, and the Conference Committee listing.
High Concentration Systems
Boeing high-efficiency low-cost concentrated photovoltaic technology
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The Boeing CPV system has been developed as a jointly funded effort between the Boeing companies,
its industrial partners and the Department of Energy. As with all commercial solar systems the
key driver of success is a production cost which is competitive with existing power sources. In this
paper we describe an approach for driving the near term cost and LCOE (levelized cost of energy) of
less than $0.10 per kWh with growth opportunities down to $0.07 per kWh. This objective is
achievable through a combination of existing high performance optics, the future availability of
+40% to 50% conversion efficient multi-junction cells, low cost design tailored to high speed and
low cost manufacturing, field assembly, and low cost trackers.
A profile of the Amonix 7700 CPV solar power system
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The Amonix 7700 CPV power system is a massive pedestal mounted, dual axis tracking photovoltaic
generator and truly a sight to see. The form factor of the system is one of a kind when compared to other
products in the PV marketplace, but the characteristics of the system are no accident. Discussed is the
reasoning behind the profile of the Amonix 7700 CPV power system, why the Amonix 7700 product is
the lowest cost CPV solution of today and the lowest cost renewable energy solution of tomorrow.
43.5% efficient lattice matched solar cells
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The most common triple-junction solar cell design which has been commercially available to date utilizes a germanium
bottom cell with an (In)GaAs and InGaP middle and top cell respectively. This type of device has a well-known
efficiency limitation somewhere around 40% at 500 suns. Higher efficiencies can be obtained by changing the effective
bandgaps of the three junctions, but the choice of materials and approaches to do so is very limited. We at Solar Junction
have adopted the dilute nitride material system to obtain these new bandgaps, and break through the 40% efficiency
barrier. The unique advantage of the dilute nitrides is that the bandgap and lattice constant can be tuned independently,
allowing bulk material lattice matched to Germanium or GaAs over a wide range of bandgaps. The dilute nitride
technology in our first commercial product has enabled us to maximize the efficiency of a triple junction solar cell by
using the optimal set of bandgaps (including one around 1eV). Commercial Solar Junction concentrator cells with
efficiencies of 43.5% have been independently verified by NREL and Fraunhofer. These higher efficiencies are
generally the result of higher output voltage, not higher current, which keeps system-level resistive wiring losses in
check.
Optics development for micro-cell based CPV modules
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Semprius' two-stage pupil imaging concentrated photovoltaic (CPV) module design incorporates extremely costeffective
glass ball secondary lenses in addition to plano-convex primary lens arrays. Optimization of the optical
concentrator design involves modeling the illumination uniformity of the primary aperture (the 'pupil') on the multijunction
solar cell in response to the secondary lens index, diameter, surface quality, location, and tolerance offsets. We
reconcile our theoretical model with experimental results from a single fully adjustable 'concentrating unit cell', and we
thereby create a robust model for design updates, for tolerance and sensitivity modeling, and for prediction of full
module and on-sun tracker performance based on receiver placement relative to our primary lens array. In this paper, we
discuss the rationale behind our optics approach, our criteria for optimizing our optics, and our tolerancing approach.
Then we discuss our experimental approach, including our universally adjustable 'concentrating unit' fixture, our light
source, and our primary and secondary optics. We show sensitivity curves of our 'concentrating unit' performance to
receiver placement, and ball lens size. We reconcile these with our ray-traced model, and, finally, we show predicted
module performance based on receiver tolerance data and receiver wiring in the module using a parameter driven high
level circuit model.
CPV-PV Reliability: Joint Session with Conference 8112
Field performance of Concentrix CPV systems
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Concentrix modules are based on III-V triple junction cells, a Fresnel lens array with a relatively small single lens
aperture of 5 square inch, and a cover and bottom plate made out of glass. The first installations were conducted in 2008
in Europe, later installations followed in the US, in East Asia, in the Arabian Peninsula, and in Africa. This paper gives
an overview of the performance of Soitec´s CPV systems with special focus on reliability, the different climatic
conditions and their impact on the system performance. The seasonal distribution of the direct normal irradiation at the
mentioned locations was found to be very different which enabled us to perform studies on the system performance
depending on irradiation and ambient temperature. The first generation modules which were installed in 2008 had an
average efficiency of 25%, resulting in a peak solar-to-grid system efficiency of 23% and an average AC system energy
efficiency of > 20%. The system peak efficiencies of the second and third module generations reach maximum values of
> 25% and average AC system efficiencies of > 22%. A detailed analysis of the reliability and the performance of the
different system generations is presented.
Techniques, regression, and applications of glass strength measurements for concentrator photovoltaic (CPV) mirrors
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A primary failure mode for glass failure in reflective CPV systems is the mechanical stress caused by a
thermal gradient. To establish the necessary reflector specifications, it is essential to have both economic
techniques to measure glass strength and an insight into the failure mechanisms. Due to the highly
stochastic nature of glass fracture, large data sets are necessary for statistical validity and to provide
meaningful estimates of field failure rates. This paper discusses experimental measurement techniques for
both value-added reflectors and for non-value surrogate substrates which are generated as waste during the
manufacturing process. Specialized tooling enables measurement by commercially available stress-strain
equipment (e.g., "Instron" testers). The glass strength is calculated from the force-to-break data, sample
thickness and a substrate shape dependence. These strength data are regressed using a two-parameter
Weibull model, enabling calculation of the Weibull modulus, which is a measure of the distribution of
flaws of a brittle material. Using a finite element analysis model of the thermal-mechanical stress to
determine the critical stress, the Weibull analysis enables extrapolation of the data to predict field failure
rates. The test and regression now comprise an On-going Reliability Test (ORT) that is inherently low-cost
and appropriate for high-volume manufacture. For fracture, the initiating flaws are the result of glass
cutting and trimming operations. There can be low-strength outliers which result from bulk glass defects,
though such flawed product should be culled during the manufacturing and inspection processes. As
expected and commonly known, the glass strength is very sensitive to the cutting method and resulting
quality.
Concentrating PV survey: an unbiased overview
Jim Handy,
Terry Peterson
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Concentrating Photovoltaic technology garnered significant attention during the polysilicon shortage of 2007-2009.
Between 70-80 companies disclosed plans to produce photovoltaic equipment, but only a few actually deployed systems.
This paper reviews the candidates in this market who might be able to deploy 50MW systems by 2012, and discusses
these companies and their technologies. Some analysis of the prospects for the CPV market is also detailed. This paper
draws from a survey of the CPV market performed by the Electric Power Research Institute (EPRI) for the Sacramento
Municipal Utilities District1, a recent NREL2 study and the International Electronics Manufacturing Initiative (iNEMI)
Advance Manufacturing Technology Roadmap3.
Low- to Mid-Concentration Systems
A CPV Thesis
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The viability of a concentrator technology is determined by five interrelated factors: economic benefit, cell performance
under concentration, thermal management, optical performance and manufacturability. Considering these factors, the 5-
10x concentration range is ideal for silicon-based receivers because this level of concentration captures the bulk of
available economic gains while mitigating technical risk. Significant gains in capital efficiency are forsaken below the
5x concentration level. Above the 10x level of concentration, marginal improvements to economic benefit are achieved,
but threats to reliability emerge and tend to erode the available economic benefit. Furthermore, optic solutions that
provide for concentration above 10x tend to force a departure from low-profile flat-plate designs that are most adoptable.
For silicon based receivers, a 5-10x level of concentration within a traditional module form factor is optimal.
Design and performance of a low-cost acrylic reflector for a ~7x concentrating photovoltaic module
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Replex Plastics aims to develop a low-cost, low-concentration photovoltaic module using a metallized acrylic reflector
designed for use with an inclined single-axis tracker. An asymmetric compound parabolic concentrator is developed and
analyzed optimizing the many factors impacting the design, such as tracking strategy, manufacturing process, and cell
size. Ray tracing is used to improve the design as well as predict the performance. Results of the simulation closely
match the tested performance of the prototype. The final design is an asymmetric compound parabolic concentrator
mounted to an encapsulated silicon cell receiver with a system optical efficiency of 60%. The prototype concentrator
achieves ~7x increase in power output over an encapsulated receiver with no reflector.
Significant cost reduction through new optical, thermal, and structural design for a medium-CPV system
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The design of cost-efficient medium-concentration PV (MCPV) systems requires the analysis of dozens of engineering,
manufacturing and financial trade-offs. In 2007, Skyline Solar designed its first system, the HGS1000, based on a 7x
concentration factor and 0.5 m aperture width. At the then-current cost of components, this was the optimum design.
However, as the cost of silicon cells has fallen and the efficiency of cells has improved, the least-cost point has moved.
This paper explains how we used the combination of field data and advanced performance modeling to re-optimize the
design for lowest levelized cost of energy (LCOE) and achieve 40% cost reduction.x=14&up
A Solaria white paper
Kevin Gibson
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For the last eight years, the solar industry has experienced annual growth of over 40%. Concerns over
the rising costs of conventional energy, as well as its environmentally damaging effects, have been
driving this vigorous investment in solar energy.
Now, with grid parity almost upon us, the solar industry is reassessing what it will look like as a
commoditized, mainstream power source. Do the best opportunities for solar lie with a centralized or
decentralized model of production? What are the most bankable PV technologies? How can costs be
cut and efficiencies improved to take things to the next level and make that last push to reach grid
parity?
In this paper, we will examine Solaria's LCPV technology and approach to the future of solar power.
Holographic Planar and Luminescent Solar Concentrators
Comparison of tracking and non-tracking holographic planar concentrator systems
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A comparison of static and single-axis tracking holographic planar concentrator systems is made. Tracking is used as a
design parameter that can provide additional degrees of freedom in the spectrum and uniformity of the beam
illuminating the photovoltaic cell surface. These parameters impact the energy yield of the system. An overview of
these factors and an estimate of the cost differences for the two systems will be presented.
New luminescent materials and filters for luminescent solar concentrators
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In a Luminescent Solar Concentrator (LSC), short-wavelength light is converted by a luminescent material into longwavelength
light, which is guided towards a photovoltaic cell. In principle, an LSC allows for high concentration, but in
practice this is prevented by loss mechanisms like limited sunlight absorption, limited quantum efficiency and high self
absorption. To tackle these problems, a suitable luminescent material is needed. Another important loss mechanism is the
escape of luminescent radiation into directions that do not stay inside the light guide. To reduce this amount, wavelengthselective
filters can be applied that reflect the luminescent radiation back into the light guide while transmitting the
incident sunlight. In this paper, we discuss experiments and simulations of new luminescent and filter materials. We will
introduce a phosphor with close-to-optimal luminescent properties. A problem for use in an LSC is the large scattering of
this material; we will discuss possible solutions for this. Furthermore, we will discuss the use of broad-band cholesteric
filters in combination with this phosphor.
Efficient hybrid electric and thermal energy generation
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We demonstrate a novel hybrid solar photovoltaic electrical and thermal energy cogeneration system with high
efficiency, at potentially reduced overall weight and size compared with current solar energy systems. The new system is
based on highly efficient photovoltaic solar cells and tubular water thermal receivers, incorporating holographic spectral
beam light guide concentrators resulting in a more cost-effective solution. Details of fabrication and preliminary
experimental testing results are presented.
Poster Session
Compact solar concentrator designed by minilens and slab waveguide
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Solar power is a supplying inexhaustibly, causing no pollution, requiring slightly maintenance economic energy
source. Currently, very high efficiency solar cells based on III-V semiconductors are available on the market. Since these
solar cells are more expensive than silicon or thin film ones, they need to be used at high concentration ratio to reduce
III-V multi-junction solar cell area. Concentrated photovoltaic (CPV) system is to collect light by using low-cost optical
elements so that the total cost can be reduced. This paper presents a new design of solar concentrator for III-V
concentrated photovoltaic. Minilens array focus sunlight to the triangular prisms causing traveling wave by total internal
refraction in the waveguide. High efficiency solar cell is placed on the sidewall of the waveguide. The light and thin
optical system could be fabricated by low-cost process and have the linear property for the tilt of the sun light. As a
result, the sun tracker works only nine times a day accompanying by linear-moving waveguide. It also reduces the cost
by decreasing the electricity demand for tracking system.
Second-surface silvered glass solar mirrors of very high reflectance
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This paper reports methods developed to maximize the overall reflectance second-surface silvered glass. The reflectance
at shorter wavelengths is increased with the aid of a dielectric enhancing layer between the silver and the glass, while at
longer wavelengths it is enhanced by use of glass with negligible iron content. The calculated enhancement of reflectance,
compared to unenhanced silver on standard low-iron float glass, corresponds to a 4.4% increase in reflectance averaged
across the full solar spectrum, appropriate for CSP, and 2.7% for CPV systems using triple junction cells. An
experimental reflector incorporating these improvements, of drawn crown glass and a silvered second-surface with
dielectric boost, was measured at NREL to have 95.4% solar weighted reflectance. For comparison, non-enhanced, wetsilvered
reflectors of the same 4 mm thickness show reflectance ranging from 91.6 - 94.6%, depending on iron content. A
potential drawback of using iron-free drawn glass is reduced concentration in high concentration systems because of the
inherent surface errors. This effect is largely mitigated for glass shaped by slumping into a concave mold, rather than by
bending.
Closed-loop control for power tower heliostats
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In a Power Tower solar thermal power plant, alignment and control of the heliostats constitutes one of the largest costs of
both time and money. This is especially the case in systems where individual heliostats are small (~1m2). I describe a
closed-loop control system that generates the required feedback by inducing small mechanical vibrations in the heliostat
reflector surface using piezoelectric actuators. These vibrations induce time-dependent changes in the reflected wavefront
that can be detected by photosensors surrounding the thermal receiver target. Time and frequency encoding of the
vibrations allows identification of a misaligned heliostat from among the thousands in the system. Corrections can then be
applied to bring the reflected beam onto the receiver target. This technique can, in principle, control thousands of
heliostats simultaneously.Outdoor testing of a small-scale model of this system has confirmed that such a system is
effective and can achieve milliradian tracking accuracy. If such a system were implemented in a commercial plant, it
could relax the accuracy specification required of the heliostats as well as provide an automated alignment and calibration
system. This could significantly reduce the installed cost of the heliostat field.