Proceedings Volume 7801

Advances in Metrology for X-Ray and EUV Optics III

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Proceedings Volume 7801

Advances in Metrology for X-Ray and EUV Optics III

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Volume Details

Date Published: 23 August 2010
Contents: 7 Sessions, 16 Papers, 0 Presentations
Conference: SPIE Optical Engineering + Applications 2010
Volume Number: 7801

Table of Contents

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Table of Contents

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  • Front Matter: Volume 7801
  • Long Trace Profiler Development I
  • Long Trace Profiler Development II
  • Surface Metrology
  • Interferometry, Optics, and Calibration
  • At-wavelength Metrology and Imaging
  • Poster Session
Front Matter: Volume 7801
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Front Matter: Volume 7801
This PDF file contains the Front Matter associated with SPIE Proceedings volume 7801, including the Title page, Copyright information, Table of Contents, and Conference Committee listing.
Long Trace Profiler Development I
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Developmental long trace profiler using optimally aligned mirror-based pentaprism
Samuel K. Barber, Gregory Y. Morrison, Valeriy V. Yashchuk, et al.
A low-budget surface slope measuring instrument, the Developmental Long Trace Profiler (DLTP), was recently brought into operation at the Advanced Light Source Optical Metrology Laboratory [Nucl. Instr. and Meth. A 616, 212- 223 (2010)]. The instrument is based on a precisely calibrated autocollimator and a movable pentaprism. The capability of the DLTP to achieve sub-microradian surface slope metrology has been verified via cross-comparison measurements with other high-performance slope measuring instruments when measuring the same high-quality test optics. In the present work, a further improvement of the DLTP is achieved by replacing the existing bulk pentaprism with a specially designed mirror based pentaprism. A mirror based pentaprism offers the possibility to eliminate systematic errors introduced by inhomogeneity of the optical material and fabrication imperfections of a bulk pentaprism. We provide the details of the mirror based pentaprism design and describe an original experimental procedure for precision mutual alignment of the mirrors. The algorithm of the alignment procedure and its efficiency are verified with rigorous ray tracing simulations. Results of measurements of a spherically curved test mirror and a flat test mirror using the original bulk pentaprism are compared with measurements using the new mirror based pentaprism, demonstrating the improved performance.
Present status of upgraded long trace profiler for characterization of high-precision x-ray mirrors at SPring-8
Y. Senba, H. Kishimoto, H. Ohashi, et al.
The long trace profiler (LTP) at SPring-8 has been fully upgraded in-house. The environmental temperature and air pressure supplied to the air bearing were stabilized. An intensity-stabilized He-Ne laser, air-bearing slider, optical elements, and a detector were replaced to improve the stability and resolution of slope measurement. The newly installed device, a motorized swivel stage, enables automatic stitching measurements. Two steep mirrors whose range of slope is wider than the angular range of the LTP were measured by using the stitching technique.
Long Trace Profiler Development II
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Recent upgrades to the Diamond-NOM: A slope measuring profiler capable of characterizing the surface profile of large optics with sub-nanometer repeatability
The Diamond-NOM is a non-contact, slope measuring profiler, capable of measuring surface topography of large optics (up to 1.5m long) with sub-nanometre height resolution and repeatability. On numerous occasions, the Diamond-NOM has proven to be an invaluable metrology tool for independently validating new beamline optics, and for investigating potential problems with optics from established beamlines. Data from the Diamond-NOM have consistently been in close agreement with results generated by a range of metrology instruments at other synchrotron laboratories and optic manufacturers. Prior to beamline installation, significant X-ray commissioning time was saved by optimizing and calibrating adaptive optics using the Diamond-NOM. We report on the current operational capabilities of the Diamond- NOM and give technical details of recent upgrades, including a penta-mirror (two, high grade reflectors used to mimic the internal working surfaces of a traditional pentaprism) and the capability to measure optics in sideward, downward, or upward facing geometries.
Studies in optimal configuration of the LTP
Wayne R. McKinney, Mark Anders, Samuel K. Barber, et al.
Brightness preservation requirements for ever brighter synchrotron radiation and free electron laser beamlines require surface slope tolerances of x-ray optics on the order of 0.2 μrad, or better. Hence, the accuracy of dedicated surface slope metrology must be 0.1 μrad, or even less. Achieving this level of measurement accuracy with the flagship instrument at synchrotron radiation metrology laboratories, the Long Trace Profiler (LTP), requires all significant sources of systematic, random, and instrumental drift errors to be identified, and reduced or eliminated. In this respect, the performance of certain components of the Advanced Light Source LTP-II design [Kirschman, et al., Proc. SPIE, 7077, 70770A-12 (2008)] is analyzed, considering the principal justification for inclusion of each component, possible systematic error due to the quality of its optical material, and drift effects due to generated heat, etc. We investigate the effects of replacement of the existing diode laser with a fiber-coupled laser light source, and demonstrate that reducing the number of components by using a single beam on the surface under test (SUT), rather than an original double beam maintains, or even improves the accuracy of measurement with our LTP. Based on the performance of the upgraded LTP, we trace the further steps for improving of the LTP optical system.
ESRF metrology laboratory: overview of instrumentation, measurement techniques, and data analysis
Amparo Vivo Rommeveaux, Benjamin Lantelme, Raymond Barrett
The ESRF has initiated an ambitious ten-year upgrade program involving the construction of eight new beamlines and significant refurbishment of existing instruments. The availability of high-precision X-ray optical elements will be a key factor in ensuring the successful implementation of these beamline projects. Particular challenges are to ensure the necessary optical quality for X-ray beam coherence preservation and high numerical-aperture high focusing systems. Surface optical metrology is a key tool, not only for the quality control, but also in improving the manufacturing processes of such components. Amongst the most demanding tasks is the characterisation of the surface topography of highly aspheric surfaces for reflective nanofocusing technologies which typically require measurement of shape errors in the nm range. In order to satisfy these new demands, the ESRF metrology laboratory has recently been equipped with two new instruments: a Fizeau interferometer and a micro-interferometer. In parallel the long trace profiler has been continuously developed to increase both stability and accuracy. In this paper we will present the new instrumentation and associated techniques like micro-stitching interferometry used to measure typical high quality X-ray mirrors. We will also focus on the parameters that can affect repeatability and accuracy of the radius of curvature assessment of flat optical surfaces, in particular when measuring with the long trace profiler. Finally an example of the power spectral density function based on our instrument measurements of a typical high quality x-ray mirror will be shown.
Surface Metrology
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Using the power spectral density method to characterise the surface topography of optical surfaces
Simon G. Alcock, Geoff D. Ludbrook, Tommy Owen, et al.
Power Spectral Density (PSD) is an alternative method for specifying optical surfaces, and quantifies the contribution of each spatial regime to the total surface error. This approach naturally includes mid-range spatial frequency errors, which are often overlooked. The PSD method has recently been adopted by the Space and Astronomy industries, but has not yet received general acceptance within the synchrotron community. To assess the suitability for specifying synchrotron optics using PSD, Fast Fourier Transforms were performed on topography data from a range of optical surfaces of varying quality and manufacturing techniques. For each grade of optic, the entire regime (~100nm to ~50mm) of surface errors was measured, with overlapping bandwidths, using a micro-interferometer and a Fizeau interferometer. From this heuristic information, root-mean square "roughness" can be predicted over any desired spatial range, thus allowing direct comparison of metrology data obtained by instruments with different spatial bandwidths. We present an efficient approach for calculating 1-D and 2-D PSDs using MATLAB algorithms, and discuss analysis considerations, including "field of view" effects and instrument calibration.
Interferometry, Optics, and Calibration
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A double-pass Fizeau interferometer system for measuring the figure error of large synchrotron optics
A laser Fizeau interferometer system has been developed to characterize the figure error of large synchrotron X-ray mirrors using double-pass geometry. This opto-mechanical assembly comprises integrated rotation and translation stages to control: the output angle of the Fizeau interferometer; the surface normal of the optic under test; and the orientation of a high quality (λ/100) retro-reflector. To negate the effects of gravitational deformations, the system can measure long optics (up to 1.5m in length) in the geometry (sideward, downward, or upward facing) in which they will ultimately be used on a synchrotron beamline. The system has been designed to minimize environmental noise and enable the measurement geometry to be changed quickly and safely. Compared to complementary techniques, including slope profilers such as the Diamond-NOM, surface height data from the Fizeau system can be obtained more rapidly (<1 minute). This makes the technique ideally suited to investigate the many degrees of freedom of adaptive optics, including piezo bimorph mirrors. The shape of such optics can also be monitored in real time to observe the dynamic effects of the surface in response to applied voltages. Results are presented to illustrate system performance, including repeatability levels. Calibration of the reference surfaces and the required environmental conditions are also discussed.
Calibration of the modulation transfer function of surface profilometers with binary pseudo-random test standards: expanding the application range
Valeriy V. Yashchuk, Erik H. Anderson, Samuel K. Barber, et al.
A modulation transfer function (MTF) calibration method based on binary pseudo-random (BPR) gratings and arrays [Proc. SPIE 7077-7 (2007), Opt. Eng. 47(7), 073602-1-5 (2008)] has been proven to be an effective MTF calibration method for a number of interferometric microscopes and a scatterometer [Nucl. Instr. and Meth. A 616, 172-82 (2010]. Here we report on a significant expansion of the application range of the method. We describe the MTF calibration of a 6 inch phase shifting Fizeau interferometer. Beyond providing a direct measurement of the interferometer's MTF, tests with a BPR array surface have revealed an asymmetry in the instrument's data processing algorithm that fundamentally limits its bandwidth. Moreover, the tests have illustrated the effects of the instrument's detrending and filtering procedures on power spectral density measurements. The details of the development of a BPR test sample suitable for calibration of scanning and transmission electron microscopes are also presented. Such a test sample is realized as a multilayer structure with the layer thicknesses of two materials corresponding to BPR sequence. The investigations confirm the universal character of the method that makes it applicable to a large variety of metrology instrumentation with spatial wavelength bandwidths from a few nanometers to hundreds of millimeters.
Large-field high-energy KB microscope with aperiodic multilayer
Periodic multilayer KB microscopes have widely implemented in x-ray diagnostic experiments of ICF, especially at relatively high x-ray energies (8keV or higher). But the obvious disadvantage, due to narrow bandwidth of periodic multilayer, is the ununiformity of x-ray image brightness and the limited field of view. The literature describes the characterization of a high-energy KB microscope with aperiodic multilayer configured to achieve larger effective field of view than existing periodic multilayer KB microscopes. The microscope, working on 8keV with grazing angles of 1.1330° and 1.1837°, is capable of 5μm resolution over ±200μm object field. Design of the multilayer and experimental results with a Cu x-ray tube will be shown.
At-wavelength Metrology and Imaging
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At-wavelength optical metrology development at the ALS
Nano-focusing and brightness preservation for ever brighter synchrotron radiation and free electron laser beamlines require surface slope tolerances of x-ray optics on the order of 100 nrad. While the accuracy of fabrication and ex situ metrology of x-ray mirrors has improved over time, beamline in situ performance of the optics is often limited by application specific factors such as x-ray beam heat loading, temperature drift, alignment, vibration, etc. In the present work, we discuss the recent results from the Advanced Light Source developing high accuracy, in situ, at-wavelength wavefront measurement techniques to surpass 100-nrad accuracy surface slope measurements with reflecting x-ray optics. The techniques will ultimately allow closed-loop feedback systems to be implemented for x-ray nano-focusing. In addition, we present a dedicated metrology beamline endstation, applicable to a wide range of in situ metrology and test experiments. The design and performance of a bendable Kirkpatrick-Baez (KB) mirror with active temperature stabilization will also be presented. The mirror is currently used to study, refine, and optimize in situ mirror alignment, bending and metrology methods essential for nano-focusing application.
New capabilities for predicting image degradation from optical surface metrology data
Narak Choi, James E. Harvey, Andrey Krywonos
Image degradation due to scattered radiation form residual optical fabrication errors is a serious problem in many short wavelengths imaging system. Most currently-available image analysis codes require the bidirectional scattering distribution function (BSDF) data as an input in order to calculate the image quality from such systems. This BSDF data is difficult to measure and rarely available for the operational wavelengths of interest. Since the smooth-surface approximation is often not satisfied at these short wavelengths, the classical Rayleigh-Rice expression that indicates the BSDF is directly proportional to the surface PSD cannot be used to calculate BSDFs from surface metrology data for even slightly rough surfaces. An FFTLog numerical Hankel transform algorithm enables the practical use of the computationally intensive Generalized Harvey-Shack surface scatter theory to calculate BRDFs for increasingly short wavelengths that violate the smooth surface approximation implicit in the Rayleigh-Rice surface scatter theory. A generalized Peterson analytical scatter model is then used to make accurate image quality predictions. The generalized Peterson model is numerically validated by both ASAP and ZEMAX.
Characterization of the DT ice layer in a fusion capsule using a two-dimensional x-ray shearing interferometer
This article presents the design and simulated performance of a two-dimensional x-ray shearing interferometer wavefront sensor. In particular, this phase sensitive x-ray wavefront sensor is evaluated for its ability to perform metrology on the DT ice layer in an inertial confinement fusion capsule. The interferometer uses crossed phase gratings in a single plane and is capable of operation over a wide range of x-ray energies by varying the grating material and thickness. The wave-front sensor is insensitive to vibrations and, unlike X-RayTalbot interferometers, recovers the full two-dimensional phase profile of the x-ray beam rather than the gradient in only one dimension.
Study of 18.2-nm Schwarzschild microscope for plasma diagnostics
Xin Wang, Baozhong Mu, Yi Huang, et al.
A Schwarzschild microscope at 18.2 nm for ultra-fast laser plasma diagnostics has been developed. Based on the third-order aberration the microscope is designed for numerical aperture of 0.1 and magnification of 10. Spatial resolution of the objective can achieve 1250 lp/mm within the field of ±1 mm. Mo/Si multilayer films with peak throughout at 18.2 nm is designed and deposited by magnetron sputtering, and the measured reflectivity of optical elements is 45%. The 600 lp/inch copper grid backlit by laser produced plasma is imaging via Schwarzschild microscope on CCD. The spatial resolution is measured as 3 μm approximately in the field of 1.2 mm.
Poster Session
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Surface profile measurement of KB mirrors using Fizeau laser interferometer
Fizeau interferometer is the most commonly used interferometer for testing optical components. The aim of this work is to apply this technique to the measurement of elliptical Kirkpatrick-Baez (KB) mirrors during their fabrication process. KB mirrors are widely used at synchrotron radiation facilities around the world for x-ray focusing. Fizeau interferometer can provide accurate measurements for KB mirrors. Recently a KB mirror that can focus X-ray down to 150 nm has been fabricated in the Argonne National Laboratory.
In situ long trace profiler for measurement of Wolter type-I mirror
Tian Gang Cui, Yong Gang Wang, Wen Sheng Ma, et al.
The surface profile of Wolter type-I mirror has a great impact on the performance of Solar X-ray Telescope. According to the existing fabrication instrument and experimental conditions in our lab, an in situ Long Trace Profiler is developed and set up on the fabrication instrument in order to measure the surface profile of Wolter mirror in real time during fabrication process. Its working mechanism, structural parameters and data processing algorithm are investigated. The prototype calibrated by a standard plane mirror is used to measure a sample of Wolter type-I mirror. The results show that our prototype can achieve an accuracy of 2.6μrad rms for slope error with a stability of 1.33μrad during the whole measurement period. This can meet further fabrication requirements.