Sub-nanometer resolution for the inspection of reflective surfaces using white light
Author(s):
Werner Jüptner;
Thorsten Bothe
Show Abstract
The quality control of highly reflective surfaces requires a measurement method which is able to resolve the surface
shape in the nanometer range. Different methods have been developed in the past, e.g. based on interferometry or by
tactile coordinate measurement machines. However, most of them do not match the industrial need for a fast method
which is insensitive to environmental disturbance.
The newly developed method using the reflection of fringe pattern by the surface under test, and therefore called "Fringe
Reflection Technique (FRT)", overcomes the difficulties of known measurement methods. In this method a pattern of
straight fringes is generated by a monitor. The mirrored pattern is observed by a camera via the object surface under test.
Any deviation of the surface against the ideal, i.e. the mathematically accurate surface will yield a distortion of the
pattern. This distortion is analyzed by an image processing system, called the Fringe Processor. The surface topology is
delivered by local surface gradients which can be integrated to object shape or differentiated to local curvature. The
resolution of the system can be adapted to the measurement requirements in a wide range from micrometer down to subnanometer.
Anyhow, the system is stable against environmental disturbances. It works without vibration isolation in
rooms without any climate control. It is possible to measure freeform surfaces with no constraints on object geometry.
The measurement of a silicon mirror surface produced by diamond turning in a high precision tool machine serves as one
example. The surface shape could be determined with a resolution below one nanometer. The measurements match the
results of an interferometer and are better in certain areas.
A decade of commitment from the NIST Manufacturing Engineering Laboratory to nanomanufacturing and nanometrology
Author(s):
Kevin W. Lyons;
Michael T. Postek
Show Abstract
Advanced research in nanomanufacturing technologies and processes has continued at an accelerating
rate over the past decade. Profitable niche applications such as the use of carbon nanotubes for
improving battery performance and nanoparticle-enhanced chemical-mechanical polishing slurries,
and the anticipation of the overall impact that nanotechnologies will provide for society, have
continued to fuel interest and funding for nanomanufacturing. The National Institute of Standards and
Technology (NIST) Manufacturing Engineering Laboratory (MEL) recognized the importance of
nanotechnologies for U.S. industries and participated in a number of nanomanufacturing-relevant
activities as early as 1999. This included numerous leadership roles regarding nanotechnologies,
nanomanufacturing and nanometrology. Work at NIST in collaboration with other agencies influenced
the direction of U.S. nanomanufacturing research and development. In October 2000, NIST MEL
created the first Nanomanufacturing Program in order to draw interest in this growing field. Since
then, the NIST MEL work in nanomanufacturing has included measurement projects that spanned
nano- to micro-scale dimensions with key device or product functionality resulting from the nanometer
scale features. This paper provides an overview of activities that have propelled NIST MEL to its
current leadership position. The paper describes key research conducted by the MEL over the past
decade as well as on-going research in nanomanufacturing and nanometrology.
Nanoscale dimensional metrology in Russia
Author(s):
V. P. Gavrilenko;
Yu. A. Novikov;
A. V. Rakov;
P. A. Todua
Show Abstract
We discuss the formation of the system of nanoscale dimensional measurements in Russia. The traceability of the
nanoscale measurements to the primary standard of the unit of length (the meter) is shown. Russian state standards that
provide the standardization basis for such dimensional measurements are discussed.
Measurement traceability and quality assurance in a nanomanufacturing environment
Author(s):
N. George Orji;
Ronald G. Dixson;
Aaron Cordes;
Benjamin D. Bunday;
John A. Allgair
Show Abstract
A key requirement for nanomanufacturing is maintaining acceptable traceability of measurements performed to
determine size. Given that properties and functionality at the nanoscale are governed by absolute size, maintaining the
traceability of dimensional measurements of nanoscale devices is crucial to the success of nanomanufacturing. There are
various strategies for introducing traceability into the nanomanufacturing environment. Some involve first principles, but
most entail the use of calibrated artifacts. In an environment where different types of products are manufactured, it is
challenging to maintain traceability across different products mix.
In this paper, we present some of the work we have done in developing methods to track the traceability of dimensional
measurements performed in a wafer fabrication facility. We combine the concepts of reference measurement system,
measurement assurance, and metrological timelines to ensure that traceability is maintained through a series of
measurements that involve different instruments and product mixes, spanning a four-year period. We show how to use
knowledge of process-induced and instrument systematic errors, among others, to ensure that the traceability of the
measurements is maintained.
Silica nanoparticle dispersion size measurement using dielectrophoresis on a microfabricated electrode array
Author(s):
Yi Qiao;
Jack Lai;
Dave Hofeldt
Show Abstract
In this article, we report a technique that uses dielectrophoresis to measure particle size
distribution information of silica nanoparticle dispersions using a microfabricated periodic
interdigitated electrode array. An AC voltage is applied to the electrode array, producing a non-uniform
electric field. Depending on their relative permittivity with respect to the dispersion
solution, nanoparticles aggregate at either electric field maxima or minima due to
dielectrophoresis, forming a periodic density grating. We probe the nanoparticle density grating
with a laser beam to generate a diffraction pattern, and then monitor how fast the nanoparticle
density grating decays due to diffusion after the electric field is turned off. Particle size
information is derived from the diffusion rate. The advantages of the technique include: a) able to
operate over a wide range of concentrations and purity levels, b) relatively insensitive to outlier
particles in the tail ends of the size distribution, and c) relatively fast (on the order of seconds)
measurement response. These characteristics make the method suitable for industrial samples
and real time process monitoring.
Methods for TEM analysis of NIST's single-walled carbon nanotube Standard Reference Material
Author(s):
Elisabeth Mansfield;
Roy Geiss;
Jeffrey A. Fagan
Show Abstract
The National Institute of Standards and Technology (NIST) will soon release a series of single-walled carbon nanotube
(SWCNT) reference materials (RMs) to provide users with a well-characterized material for their applications. The
SWCNT reference material will be introduced as a series of three types of material: (1) raw soot characterized for
composition, which will be certified as a Standard Reference Material, (2) purified (greater than 90 % SWCNT by
weight) bucky paper and (3) dispersed, length-sorted populations characterized by length. The instrumental
characterization of NIST's SWCNT reference materials is extensive, and this paper aims to provide researchers with
dispersion preparation methods for TEM (transmission electron microscopy) analysis of the SWCNT raw soot. A
selection of dispersing solvents, including organic solvents, aqueous surfactants and DNA dispersions, were prepared
and examined by TEM. Recommendations for sample preparation of the SWCNT SRM 2483 to yield images similar to
those presented here are given. Examples of images of the length-sorted SWCNT reference material are also shown.
These results illustrate the importance of optimal dispersion to enable imaging of SWCNT characteristics.
Towards accurate and reproducible metrology of manufactured ZnO nanoparticles
Author(s):
Victoria A. Coleman;
Arnaud La Fontaine;
Toni Endmann;
Åsa K. Jämting;
Jan Herrmann;
John Miles
Show Abstract
ZnO nanoparticles are a challenging material to disperse and stabilize due to their high density, tendency to aggregate
and chemical properties. Manufactured ZnO nanoparticles often posses a high degree of size and shape dispersity, adding
additional complexity to both sample preparation and subsequent characterization. In this paper, procedures for
achieving stable and representative dispersions of ZnO nanoparticles from commercially available sources are discussed,
and the average particle size determined from dynamic light scattering measurements is qualitatively evaluated against
transmission electron microscopy images. The results highlight a number of important issues that need to be taken into
consideration when performing a metrological assessment of particle sizes and size distributions in such systems.
Improved diffraction-based overlay metrology by use of two dimensional array target
Author(s):
Yi-Sha Ku;
Hsiu-Lan Pang;
Weite Hsu;
Deh-Ming Shyu
Show Abstract
We report results of theoretical modeling into a scatterometry-based method relevant to overlay measurement. A set of
two array targets were designed with intentional offsets difference, d and d+20 nm, between the top and bottom grid
arrays along the X and Y directions. The correlation of bi-azimuth measurements is the first critical issue been taken into
account. The method linearizes the differential values of scatterometry signatures at the first diffraction order with
respect to designed offsets, and hence permits determination of overlay using a classical linear method. By evaluating the
process variations (eg. CD, roundness and thickness) on overlay measurement error, a set of two overlay target design
were optimized to minimize the correlation of bi-azimuth measurements and maximize the measurement sensitivity.
High-performance multi-channel fiber-based absolute distance measuring interferometer system
Author(s):
Leslie L. Deck
Show Abstract
I describe the principle of operation and performance of a fiber-based absolute distance measuring interferometer system
with 60 independent simultaneous channels. The system was designed for demanding applications requiring passive,
electrically immune sensors with an extremely long MTTF. In addition to providing better than 0.3nm measurement
repeatability at 5KHz for all channels, the system demonstrated absolute distance uncertainty of less than 5nm over a 500
micron measurement range.
Interferometric imaging ellipsometry: fundamental study
Author(s):
Seichi Sato;
Shigeru Ando
Show Abstract
A new type of spectroscopic ellipsometry is proposed for imaging optical properties of non-uniform thin films.
Unlike conventional spectroscopic ellipsometers, the ellipsometer is neither based on a monochromator nor a
spectrometer. By using broad-band light source and white-light interference technique, the ellipsometry system
efficiently illuminates the sample and enables us to detect reflected light with a CCD or CMOS image sensor.
Therefore fast imaging ellipsometry is realized over wide spectral range. In this study, we built simple imaging
ellipsometer based on P-S-A (polarizer-sample-analyzer) configuration and show fundamental experimental
results.
Independent measurements of force and position in atomic force microscopy
Author(s):
Allison B. Churnside;
Gavin M. King;
Thomas T. Perkins
Show Abstract
Historically, precise vertical control of an atomic force microscope (AFM) tip while it is disengaged from the surface has
been an unsolved problem. By separately scattering a pair of lasers off the tip and a fiducial mark in the sample, we
locally measured and thereby actively controlled tip and sample position in three dimensions, achieving atomic-scale
(0.1 nm) precision at ambient conditions. We also measured cantilever deflection (force) using the standard optical-lever-
arm geometry. Both detection techniques were used to determine the vertical location of the surface (z = 0) relative
to the AFM tip assembly. The difference in these vertical determinations was 0.0 ± 0.3 nm (mean ± S.D.; N = 86). This
agreement allowed us to establish an optically based reference frame to measure the vertical position of the tip relative to
the surface. This reference frame is insensitive to long-term mechanical drift of the AFM assembly and complementary
to the cantilever deflection sensing, which measures force. We expect this dual z-detection to be useful in a broad array
of applications that demand precise tip-sample control, including tip-based nanofabrication and single-molecule force
spectroscopy.
Spectral effects of AFM tip geometry
Author(s):
Cornelius Hahlweg;
Hendrik Rothe
Show Abstract
It is known that tactile measurement systems like AFM, besides their resolution limit in spatial frequency, introduce
distortions in the measured surface functions. Usually the distortion process is described by morphological
operations, which are also used for reconstruction approaches. These operations do not deliver analytical information
on the spectral consequences of the distortion process. Since the measurement and signal chain are
time dependent systems and the signal processing is often based on time resp. spatial frequency analysis, such
analytical estimations are highly desirable. The paper describes a method to characterize the distortion process
in the spectral domain, leading to a spectral description of the resulting signal. The presented approach is neither
based on morphological image processing nor convolution and can be utilized to determine the obtainable quality
of AFM measurements and the limits of surface reconstruction.
Non-linear distortions caused by AFM-tip geometry and limitations of reconstruction on discrete data
Author(s):
Cornelius Hahlweg;
Hendrik Rothe
Show Abstract
In tactile measurement systems like AFM it is obvious that a certain tip shape will result in a remarkable
blurring of edges and also a distortion of smooth surface functions. In previous papers the highly non-linear
nature of the blurring process and the resulting distortions could be shown using expansions in frequency domain.
Also limitations for the reconstruction of continuous sinusoidal surface functions were derived. In the first line
the current paper delivers an extended mathematical approach describing the distortion process by recursive
application of a phase-modulating factor, which is applicable on arbitrary functions and also on discrete data.
Second, the approach is used to formulate the inverse problem and so delivers a possible reconstruction method.
The reconstruction limit for the tip radius is extended.
Improvements to spectral spot-scanning technique for accurate and efficient data acquisition
Author(s):
Jonathan D. Bray;
Kevin M. Gaab;
Bruce M. Lambert;
Terrence S. Lomheim
Show Abstract
An improved and optimized spectral spot-scanning system for visible focal plane array (FPA) sub-micron pixel photoresponse
testing is presented. This updated configuration includes: (1) additional diagnostic analysis tools which more
completely characterize the operation of the system; (2) a confocal microscope fitted into the optical system to aid in
more precise determination of spot focusing on the imager; (3) a post-acquisition transformation to imager pixel
response data to reduce overall data acquisition time. Wavelength-dependent pixel response data is presented to
demonstrate the repeatability of this setup as well as to quantify the impact of random and systematic experimental
errors.
Experimental methods for measurement of the modulation transfer function (MTF) for time-delay-and-integrate (TDI) charge coupled device (CCD) image sensors
Author(s):
Bruce M. Lambert;
Jeffrey M. Harbold
Show Abstract
In this paper we report experimental measurements of the wavelength-dependent Modulation Transfer Function
(MTF) for a commercial Time-Delay-and-Integrate Charge Coupled Device (TDI-CCD) image sensor. The modulation
transfer function provides a measure of the maximum spatial resolution achievable by an electro-optic (EO) image
sensor. Charge diffusion and electronic crosstalk mechanisms inherent to all EO sensors will degrade the image quality
and deleteriously affect the MTF; therefore measurement of the MTF for an EO image sensor provides a powerful tool
for probing these mechanisms. The focus of this work will be toward describing, in detail, the unique experimental
apparatus and techniques, developed at The Aerospace Corporation, that enable these measurements. Furthermore, the
experimentally measured MTF will be compared to the analytical Blouke-Robinson diffusion MTF model for CCD
image sensors.
An improved phase quadrature correction method by fitting the pesudo quadrature phase difference
Author(s):
Chao-Wen Liang;
Yung-Sheng Tsai
Show Abstract
A novel type of homodyne interferometer with a real time nonlinearity tracking and compensation algorithm is presented.
This interferometer measures the displacement motion of an object with a single measuring laser beam and two
photodiodes with π/2 phase difference. A novel nonlinearity correction method is derived based on minimizing pseudo
phase difference between the quadrature channels. Experiment results shows that this method could correct not only the
quadrature error caused by imperfection and misalignment of polarization optics, but also the variation of interference
intensity related to laser power variation.
Nonstandard refraction of light from one-dimensional dielectric quasi-periodic surfaces
Author(s):
Zu-Han Gu;
Anting Wang
Show Abstract
Not only do meta-materials have the properties of negative refraction, the planar designer surfaces have shown some of
these properties as well.
Recently, we have undertaken an experimental study of nonstandard refraction of light from one-dimensional dielectric
quasi-periodic surfaces. The mechanism behind this is the large local slope of the quasi-periodic surface that causes the
nonstandard refraction.
Front-side illuminated CMOS spectral pixel response and modulation transfer function characterization: impact of pixel layout details and pixel depletion volume
Author(s):
Jonathan D. Bray;
Lee W. Schumann;
Terrence S. Lomheim
Show Abstract
We have measured the pixel response and derived the spectral modulation transfer function (MTF) of a front-side
illuminated complementary-metal-oxide-semiconductor (CMOS) focal plane array at wavelengths of 440, 544, 633, and
905 nanometers using a spot scanning technique. The spot scanning apparatus utilized a confocal microscope
configuration with a spot diameter about 1.4 μm (wavelength dependent) to scan the CMOS imager 9-μm pixel pitch in
0.5-μm steps. The confocal microscope had a magnification of 200X, which enabled precise spot position verification as
well as good characterization of the optical spot size. Two independent experimental techniques-a tilted knife-edge
method and spot-scanning method-were used to derive the wavelength-dependent MTF data for the CMOS imager.
The resultant MTFs from each technique were generally equivalent within the experimental errors of the two methods.
Specific impacts of pixel circuitry layout and diffusion appear in the spectrally dependent MTFs derived from data
acquired using each measurement technique.
193 nm angle-resolved scatterfield microscope for semiconductor metrology
Author(s):
Yeung Joon Sohn;
Richard Quintanilha;
Bryan M. Barnes;
Richard M. Silver
Show Abstract
An angle-resolved scatterfield microscope (ARSM) featuring 193 nm excimer laser light was developed for measuring
critical dimension (CD) and overlay of nanoscale targets as used in semiconductor metrology. The microscope is
designed to have a wide and telecentric conjugate back focal plane (CBFP) and a scan module for resolving Köhler
illumination in the sample plane. Angular scanning of the sample plane was achieved by linearly scanning an aperture
across the 12 mm diameter CBFP, with aperture size as small as 0.4 mm for some scans. For each aperture, the sample
was illuminated over a range of angles from 12° to 48°, corresponding to a numerical aperture of 0.2 to 0.74. Angleresolved
measurement results are presented for grating targets with nominal linewidths down to 50 nm.
Surface-sensitive strain analysis of Si/SiGe line structures by Raman and UV-Raman spectroscopy
Author(s):
Marek Roelke;
Michael Hecker;
Peter Hermann;
David Lehninger;
Yvonne Ritz;
Ehrenfried Zschech;
Victor Vartanian
Show Abstract
Strained silicon is applied to the transistor channel of leading-edge CMOS devices, significantly increasing carrier
mobility and requiring measurement techniques to characterize strain. In the investigation reported here, we apply
Raman spectroscopy using excitation by both visible and UV light in conjunction with finite-element analysis to analyze
the strain distribution adjacent to embedded silicon-germanium (SiGe) line structures in silicon wafers. In agreement
with the modeling results, a strong strain depth gradient is obtained for the silicon lines, whereas the strain within the
SiGe regions depends weakly on the depth. We show further how the stress tensor and its distribution in both SiGe and
Si regions is modified when changing the geometry of the line structures. For the strained Si line region, a sensitive
dependence of the stress state on the geometry is obtained.
Photo-reflectance characterization of USJ activation in millisecond annealing
Author(s):
Will Chism;
Michael Current;
Victor Vartanian
Show Abstract
Photo-reflectance (PR) provides an optical means for rapid and precise measurement of near-surface
electric fields in semiconductor materials. This paper details the use of photo-reflectance to
characterize dopant activation in ultra-shallow junction (USJ) structures formed using millisecond
anneal processes. USJ structures were formed in silicon using 500eV boron implantation with a dose of
1015/cm2, followed by flash anneals at 1250-1350°C. Reference metrology was performed using
secondary ion mass spectroscopy (SIMS) and various sheet resistance (Rs) methods. Methods to
calibrate photo-reflectance signals to active carrier concentration in USJ structures, including halo-doped
samples, are described. Photo-reflectance is shown to be highly sensitive to active dopant
concentration in USJ structures formed by millisecond annealing. Additionally, PR provides fast "on-product"
measurement capability.
Role of supercontinuum in the fragmentation of colloidal gold nanoparticles in solution
Author(s):
Fabian A. Videla;
Gustavo A. Torchia;
Daniel S. Schinca;
Lucía B. Scaffardi;
Pablo Moreno;
Cruz Méndez;
Luis Roso;
L. Giovanetti;
Jose Ramallo Lopez
Show Abstract
In this work we have studied the fragmentation of gold nanoparticles (NPs) after generation by femtosecond laser
ablation of a solid target in deionized water. The fragmentation process was carried out using two different types of
radiation: direct ultra-fast pulses and super-continuum radiation focused in the colloidal solution. In the former case, IR
pulses were applied both in low and high fluences regime, while in the latter, super-continuum was generated by an
external sapphire crystal. In this last case, to assess the effects of the different spectral bands present in the super-continuum
for fragmentation, we have determined different efficiency regions. From the analysis of optical extinction
spectra and Transmission Electron Microscopy (TEM) histograms we can conclude that the main mechanism is linear
absorption in the visible region. Likewise, the super-continuum generated in water during fragmentation resulted more
efficient than that obtained externally by the sapphire crystal. This fact can be attributed to the broadening of the water
continuum band originated due to large intensity used for generation. TEM and Small Angle X-ray Scattering (SAXS)
measurements support the results found from optical extinction spectroscopy.
Imaging comparison of reflection and transmission grating systems
Author(s):
Lingyu Wan;
Weiping Zhang;
Qingyi Yang;
Xiaoming Shen
Show Abstract
Two gratings consist of an imaging system in which a clear virtual image of an object is formed. The diffraction
properties of gratings have important influence on the information of images. In this paper, the imaging characteristics
of bi-reflection, bi-transmission gratings system and the transmission-reflection grating system are studied. The imaging
process and the quality of images of three systems are compared and some characters are summarized. It is useful for
the deep understanding of bi-grating imaging effect and its new applications.
Measuring a laser focal spot on a large intensity range: effect of optical component laser damages on the focal spot
Author(s):
Stéphane Bouillet;
Sandrine Chico;
Laurent Le Deroff;
Gérard Razé;
Roger Courchinoux
Show Abstract
LIL and LMJ are two French high power lasers dedicated to fusion and plasma experiments. Mastering the
characteristics of the focal spots focused on the targets during the experiments is very important. In order to analyze the
focal spots in its high power lasers, the CEA has developed an independent set-up that enables to measure energy spatial
profiles over a 5 decade dynamic range by the means of several acquisitions taken at different power levels. The different
data sets are then stitched to obtain a high dynamic picture of the beam. The experiment can also be used as a photometer
enabling to measure the energy transmitted by an optical component. We used this set-up to study the effect of different
parameters on the energy spatial profile of the focal spots. We have measured the effect of laser damages (on the optical
components of the beam) on the energy scattered around the main focal spot. We also demonstrated that the level of this
scattered power can be calculated from a near-field picture of the beam or even with pictures of the damaged components
taken with an appropriate lighting.
Effect of the measurement wavelength on a multi-dielectric mirror wavefront
Author(s):
Sophiane Tournois;
Stéphane Bouillet;
Jérôme Daurios;
Eric Lavastre
Show Abstract
LIL and LMJ are two French high power lasers dedicated to fusion and plasma experiments. These laser beams involve
hundreds of rather large optical components, the clear aperture of the beams being 400x400 mm2. Among these
components are multi-dielectric mirrors designed to reflect more than 99% at the wavelength of 1053 nm.
Measuring the phase effects due to slight thickness defects in thin films is a difficult problem when one cannot achieve
the phase measurement at the wavelength for which the mirror is designed. We believe this problem to be general in the
world of thin films. Despite the fact that we have an interferometer that can achieve wavefront measurements at the
correct wavelength, we performed measurements with another standard 633 nm Fizeau interferometer. Indeed, this
second interferometer has a much higher spatial resolution. The effect of the wavelength difference can be strongly
dependent on the layer design; that is why we achieved spectrophotometric measurements in order to have the most
accurate knowledge we could get for the coating parameters. The phase effects for different kinds of defects have been
simulated at both wavelengths and have been compared to experimental results. This study leads to a better understanding
of the limits and the trust we can have in such measurements performed at the "wrong" wavelength.
Detecting molecular stress in metals
Author(s):
Eduardo Hernandez-Gomez;
J. G. Suarez-Romero;
Juan B. Hurtado-Ramos
Show Abstract
In a recent work we reported dependence between the hardness of steels and its refraction complex index, showing that
this optical property can be taken as a measure of the electronic interaction inside the molecular structure of metals. If
the molecular structure changes then the electronic interaction changes and it is observed as a modification of its
refraction index. In this work we present experimental results on steel pieces thermally treated and maintained in rest in
the laboratory for material stabilization. The refraction complex index showed variations through a several days period.
Variations are attributed to released stresses of the material. The steel sample is thermally treated with a tempering
process and tested with an optical setup. The refractive index of the sample is measured through several days, showing
variations. The ratio of changes is grater in the first days, showing an exponential decaying in subsequent periods of
time.