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Proceedings Paper

Role of stress in the chemical etching of fused silica exposed to low-energy femtosecond laser pulses
Author(s): Audrey Champion; Yves Bellouard; Gecevicius Mindaugas; Martynas Beresna; Peter G. Kazansky
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Paper Abstract

Recently, it was demonstrated that femtosecond lasers pulses with energies below the ablation threshold locally enhance the etching rate of fused silica: regions that are exposed to the laser beam are etched faster. This remarkable property has been used for fabricating a variety of micro-structures like fluidic channels, tunnels or more complex devices, like mechanical flexures. The physical effect causing the etching-rate local enhancement is still debated and various hypotheses have been proposed among which localized densification models seem to prevail. In that context, we recently demonstrated that the amount of deposited energy plays a very important role. It was found that for laser repetition rates where no cumulative effects are observed, there exists an optimal amount of energy deposited to achieve the fastest etching rate. These observations suggest that the stress introduced during laser exposure plays an important role in the processing of fused silica with low energy ultrafast pulses. In this paper, we investigate the stress distributions in various laser patterns and how this stress distribution can account for various effects observed during processing such as a local etching enhancement, the occurrence of cracks in dense patterns made of multiple lines and finally, the presence of stress-induced birefringence.

Paper Details

Date Published: 11 February 2011
PDF: 9 pages
Proc. SPIE 7925, Frontiers in Ultrafast Optics: Biomedical, Scientific, and Industrial Applications XI, 79250Z (11 February 2011); doi: 10.1117/12.886307
Show Author Affiliations
Audrey Champion, Technische Univ. Eindhoven (Netherlands)
Yves Bellouard, Technische Univ. Eindhoven (Netherlands)
Gecevicius Mindaugas, Univ. of Southampton (United Kingdom)
Martynas Beresna, Univ. of Southampton (United Kingdom)
Peter G. Kazansky, Univ. of Southampton (United Kingdom)

Published in SPIE Proceedings Vol. 7925:
Frontiers in Ultrafast Optics: Biomedical, Scientific, and Industrial Applications XI
Alexander Heisterkamp; Joseph Neev; Stefan Nolte, Editor(s)

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