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Proceedings Paper

Designing and specifying aspheres for manufacturability
Author(s): Jay Kumler
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Paper Abstract

New technologies for the fabrication of aspheres have increased opportunities for using aspheres in a wider range of optical systems. If manufacturability is considered early in the optical design process, the short and long term costs of the aspheric surface can be greatly reduced without sacrificing performance. The optical designer must learn how to select optimum materials for aspheres. Using non-staining glasses, higher index glass types, and softer glass types can help reduce production costs. If the optical designer understands what range of aspheric surfaces can be manufactured, they can constrain the aspheric surface during optimization. The steepness of the aspheric departure (the slope of the aspheric departure) often has a larger impact on manufacturing difficulty than the amplitude of the asphere or the steepness of the base radius. Tolerancing can increase the difficulty without measurably improving optical performance. Finally, the asphere can be designed for ease of metrology. Understanding the options that are available for aspheric metrology will allow the engineer to control tooling and fixturing that is required for testing.

Paper Details

Date Published: 25 August 2005
PDF: 9 pages
Proc. SPIE 5874, Current Developments in Lens Design and Optical Engineering VI, 58740C (25 August 2005); doi: 10.1117/12.615197
Show Author Affiliations
Jay Kumler, Coastal Optical Systems Inc. (United States)

Published in SPIE Proceedings Vol. 5874:
Current Developments in Lens Design and Optical Engineering VI
Pantazis Z. Mouroulis; Warren J. Smith; R. Barry Johnson, Editor(s)

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