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Proceedings Paper

Development of lightweight THUNDER with fiber composite layers
Author(s): Kwang Joon Yoon; Sukjoon Shin; Jusik Kim; Hoon Cheol Park; Moon K. Kwak
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Paper Abstract

This paper is concerned with design, manufacturing and performance test of lightweight THUNDER using a top fiber composite layer with near-zero CTE, a PZT ceramic wafer and a bottom glass/epoxy layer with high CTE. The main point of this design is to replace the heavy metal layers of THUNDER by the lightweight fiber reinforced plastic layers without losing capabilities to generate high force and displacement. It is possible to save weight up to about 30 percent if we replace the metallic backing materials by the light fiber composite layer. We can also have design flexibility by selecting the fiber direction and the size of prepreg layers. In addition to the lightweight advantage and design flexibility, the proposed device can be manufactured without adhesive layers when we use epoxy resin prepreg system. Glass/epoxy prepregs, a ceramic wafer with electrode surfaces, and a graphite/epoxy prepreg were simply stacked and cured at an elevated temperature by following autoclave bagging process. It was found that the manufactured composite laminate device had a sufficient curvature after detaching form a flat mold. From experimental actuation tests, it was observed that the developed actuator could generate larger actuation displacement than THUNDER.

Paper Details

Date Published: 14 June 2000
PDF: 8 pages
Proc. SPIE 3992, Smart Structures and Materials 2000: Active Materials: Behavior and Mechanics, (14 June 2000); doi: 10.1117/12.388229
Show Author Affiliations
Kwang Joon Yoon, Konkuk Univ. (South Korea)
Sukjoon Shin, Konkuk Univ. (South Korea)
Jusik Kim, Konkuk Univ. (South Korea)
Hoon Cheol Park, Konkuk Univ. (South Korea)
Moon K. Kwak, Dongguk Univ. (South Korea)

Published in SPIE Proceedings Vol. 3992:
Smart Structures and Materials 2000: Active Materials: Behavior and Mechanics
Christopher S. Lynch, Editor(s)

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