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Proceedings Paper

Laser stereolithography by multilayer cladding of metal powders
Author(s): Rafal Jendrzejewski; Grazyna T. Rabczuk; R. Zaremba; Gerard Sliwinski
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Paper Abstract

3D-structures obtained by means of laser cladding of the metal alloy powders: bronze B10 and stellite 6 and the process parameters are studied experimentally. The structures are made trace-on-trace by remelting of the metal powder injected into the focusing region of the 1.2 kW CO2 laser beam. For the powder and sample feeding rates of 8-22 g/min and 0.4-1.2 m/min, respectively, and the applied beam intensities not exceeding 2 X 105 W cm-2 the process is stable and regular traces connected via fusion zones are produced for each material. The thickness of these zones does not exceed several per cent of the layer height. The process results in the efficient formation of multilayer structures. From their geometry the effect of energy coupling and interaction parameters are deduced. Moreover, the microanalysis by means of SEM- and optical photographs of samples produced under different experimental conditions confirms the expected mechanical properties, low porosity and highly homogenous structure of the multilayers. In addition to the known material stellite 6 the bronze B10 is originally proposed for a rapid prototyping.

Paper Details

Date Published: 14 July 1998
PDF: 5 pages
Proc. SPIE 3423, Second GR-I International Conference on New Laser Technologies and Applications, (14 July 1998);
Show Author Affiliations
Rafal Jendrzejewski, Institute of Fluid-Flow Machinery (Poland)
Grazyna T. Rabczuk, Institute of Fluid-Flow Machinery (Poland)
R. Zaremba, Institute of Fluid-Flow Machinery (Poland)
Gerard Sliwinski, Institute of Fluid-Flow Machinery (Poland)

Published in SPIE Proceedings Vol. 3423:
Second GR-I International Conference on New Laser Technologies and Applications
Alexis Carabelas; Paolo Di Lazzaro; Amalia Torre; Giuseppe Baldacchini, Editor(s)

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