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Solar & Alternative Energy

Small steps toward membrane distillation commercialization

A liquid level measurement system based on a high-resolution camera allows for fuller automation.
13 June 2007, SPIE Newsroom. DOI: 10.1117/2.1200706.0733

Membrane distillation (MD)1 is a relatively new process that is under investigation worldwide as a low cost, energy saving alternative to conventional separation processes such as distillation and reverse osmosis. MD has many advantages compared to other, more popular separation processes. It works at room conditions (pressure and temperature), and low-grade, waste, and/or alternative energy sources such as solar and geothermal can be used to power it. MD exhibits a very high level of rejection with inorganic solutions, and the necessary equipment is small. Furthermore, since the process appeared in the late 1960s, proponents have claimed that would be cost effective. As such, it has been studied by academic experimentalists and theoreticians around the world.

In industry, however, MD has gained little acceptance and is yet to be implemented. The major barriers to commercialization include MD membrane and module design, membrane pore wetting, low permeate flow rate and flux decay, and uncertain energetic and economic costs.

The driving force in MD processes is the vapor pressure difference across the membrane, which results from an imposed temperature difference. The lower vapor pressure on the permeate side can be set up in various ways: direct contact MD (DCMD),2 osmotic MD,3 sweeping gas MD,4 vacuum MD,5 and air gap MD.6,7

Figure 1. Experimental setup. The two double-wall reservoirs contain the feed and permeate solutions. Both variable flow gear pumps drive both solutions. Liquid flow sensors set at the inlet and outlet of each semicell measure the flow rate. Digital pressure transducers and PT100 temperature probes measure the pressure and temperature on both sides of the membrane. Thermostats and heat exchangers connected to the reservoirs controll the temperature.

Our research focuses on the investigation and optimization of DCMD. In this process, a hot solution (feed) is brought into contact with one side of the membrane and a cold solution (permeate) into contact with the other, so that the vapor pressure is different on each side of the membrane. This pressure difference drives the vapor through the membrane pores, and then the vapor condenses in contact with the cold solution on the other side. The hydrophobic nature of the membrane prevents the penetration of the liquid solution into the pores unless a pressure higher than the so-called liquid entry pressure is applied. This maximum pressure is one of the major restrictions in MD processes.

Several transport mechanisms may be involved in MD processes, including Knudsen flow, viscous flow, ordinary diffusion and surface flow. In Knudsen flow the molecules of different species move entirely independently of each other: no fundamental distinction occurs between flow and diffusion. Viscous flow is the portion of the gas flow in the continuum region due to a pressure gradient. Finally, the air trapped within the membrane can be considered a stationary film, and as a result, steady-state diffusion of water vapor occurs through that film.

Figure 1 presents the experimental setup used in our DCMD experiments. It includes double-wall reservoirs to contain the solutions, variable flow gear pumps to drive them, liquid flow sensors to measure the flow rates, digital pressure transducers to measure the pressure, and thermostats connected to the reservoirs to control temperature. To improve the thermostatization process, two heat exchangers are connected between the reservoirs and the thermostats. PT-100 probes measure temperature on both sides of the membrane as well as at the inlet, inside, and at the outlet of the cell.

One of the main experimental measurements in DCMD processes is the mass flow through the membrane. During the experiment the liquid level in each reservoir (feed and permeate) changes and must be measured at regular time intervals. The volume flow through the membrane is determined from the temporal evolution of the liquid levels in the reservoirs. The permeate flux is calculated by plotting the cumulative volumes, multiplied by their respective densities, versus time. This procedure also provides a method to detect membrane wetting or excessive evaporation from the reservoir.

Accurate liquid level measurement is a central problem in this kind of process. Currently we measure this level with a manual cathetometer with up to 50μm resolution. This makes the complete automation of the process impossible. Other measurements, such as temperature, flow, and pressure, have already been automated by means of a data acquisition system.

We have thus far been unable to find a level meter that is both suitable for our system and offers enough accuracy to detect small changes in the liquid level. Therefore, we propose a high resolution camera system8 that makes automatic measurements of both reservoir levels at a rate of up to ten times per second.

Experimental results suggest that at the highest flow rates through the cell, a ‘plateau’ behavior has been reached. This implies a partial optimization of the process.

For any new technology to be industrially accepted and implemented, all of its claimed benefits must be verified, and it must exhibit superiority over other, already well-established technologies. This must first be achieved on the laboratory scale, then on the pilot plant scale, and finally in industry. Surprisingly, MD, though long claimed to be a promising separation technique, has not yet been implemented successfully at even the first, laboratory, scale. Great advances have been made, but some issues still need to be resolved.

We thank the Interministerial Commission of Science and Technology (Spain), Project BFM2003-07197, for financial support of this work.