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Illumination & Displays

Efficient LED luminaire offers controlled illumination

Advanced diffusion technology facilitates the development and marketing of LEDs for use in general lighting and specialized illumination applications.
7 December 2006, SPIE Newsroom. DOI: 10.1117/2.1200611.0482

The advantages of LED sources for a wide variety of illumination applications are widely acknowledged and aggressively touted. Behind the hyperbole lies the fact that LED lighting will eventually come to market at lower cost that current technologies while providing longer life, unmatched color quality, and unprecedented control over production and modulation of arbitrary spectra. Industrial and academic researchers alike are investigating LEDs for uses ranging from mundane applications such as street lighting to esoteric illumination systems with spectral distributions that affect circadian rhythms.

The advent of LEDs for general lighting will cause a large-scale economic impact. These sources will replace conventional lamps in homes, offices, and businesses. For this to happen, however, technology must advance on at least two fronts. LED efficiency must improve and, in addition, optical elements for light control and distribution must be further developed. When performance and component pricing start to rival conventional sources, then the energy savings and long-term cost benefits will provide strong motivation for the transition to LED.

For several years RPC Photonics1 has been working to develop what it calls engineered diffusers (EDs)2 that are especially suited to LED sources.3 As opposed to common diffusers such as ground glass or holographic films, EDs enable measured distribution of light into specific regions of space with simultaneous control of intensity (see Figure 1). EDs are actually deterministic diffusers that employ microlens elements as their basic scatter units.2

Figure 1. Illumination control is shown with (a) partially collimated LED source but no diffuser. LED sources equipped with engineered diffusers (EDs) produce (b) rectangular (white) and (c) circular (red) light with uniform intensity.

An ED can homogenize general sources, whether collimated or not. However, greater control over light distribution and intensity requires some degree of collimation. In the example shown in Figure 1, the LED source was initially collimated to ±5 degrees with a simple lens. This approach, however, is not ideal. At the die level, LEDs are essentially Lambertian sources that scatter light over the entire hemisphere, which a simple lens cannot collect efficiently.

As a collimator-diffuser, the ED can address the issue of collecting virtually all energy emitted by the die while at the same time enabling maximum control of light distribution.4 It can be integrated with the source to produce a compact, ultra-thin luminaire for general lighting. The basic concept is illustrated in Figure 2. Instead of aligning the LED light with a lens, a collimating structure is used to collect and direct all light towards a front surface upon which is mounted an ED. The whole assembly can be integrated as a single set of components and, for improved flexibility the ED is a detachable element that can be replaced depending on the desired properties of light to be produced. It is even plausible to imagine a plate with designs that can be remotely moved over the collimating element to provide varied illumination patterns.

Figure 2. The basic collimator/ED is integrated with an LED source as a single unit.

We assembled a collimator with a product by OSRAM Opto Semiconductors, the Golden Dragon® green LED, which emits about 20lm/W with a Lambertian profile (see Figure 3). This design, when collimated to about ±4 degrees, has output distribution that can be combined with an ED to provide controlled illumination, as shown in Figure 4.

Figure 3. This LED/collimator assembly can employ an ED for controlled illumination as charted in Figure 4.

Figure 4. Controlled illumination with EDs from collimated light emitters. (a) Two diffuser designs are measured with laser light and produce distinct scatter behavior. (b) The profile is much smoother when measured with the LED and collimator.

To produce a luminaire, we now put together a cluster of collimator and diffuser elements, or else collimators and separate diffusers that can be attached to the cluster to generate a particular light distribution, as shown in Figure 5. Again, diffuser sheets with different designs can be used as replaceable components to generate custom distributions.

Figure 5. Various luminaire configurations can be designed for larger light fixtures.

Luminaires for everyday use will soon be available and consumers will be able to find LED fixtures at reasonable prices. Advantages in terms of reliability, longevity, and energy savings will easily repay the cost of switching to the new technology. It is important to note that current plans are not limited to drawing boards or to theoretical futurist projections. The New York State Energy Research Development Authority (NYSERDA), in its ongoing effort to develop and bring to market innovative energy technologies, has awarded funds to RPC Photonics to develop an ultra-thin LED luminaire for commercial use. In addition, in partnership with the Lighting Research Center in Rensselaer, NY, we are working to produce LED luminaires for general lighting. The results shown here are part of that effort.

Tasso R. M. Sales
RPC Photonics, Inc
Rochester, NY

Tasso R. M. Sales, currently vice-president of Research & Development at RPC Photonics, heads design and fabrication efforts of refractive and diffractive micro-optical components. He holds a master's degree in theoretical phyics and a doctorate in optics from the Institute of Optics at the University of Rochester.