Proceedings Volume 1339

Materials, Devices, Techniques, and Applications for Z-Plane Focal Plane Array Technology II

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Proceedings Volume 1339

Materials, Devices, Techniques, and Applications for Z-Plane Focal Plane Array Technology II

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Volume Details

Date Published: 1 November 1990
Contents: 4 Sessions, 22 Papers, 0 Presentations
Conference: 34th Annual International Technical Symposium on Optical and Optoelectronic Applied Science and Engineering 1990
Volume Number: 1339

Table of Contents

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Table of Contents

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  • Civil and Military Applications of Z-Plane Technology
  • Electronic Design and Technology for On-Focal-Plane Signal Processing
  • Z-Plane Module Manufacturing and Producibility
  • Detector Fabrication and Integration
  • Electronic Design and Technology for On-Focal-Plane Signal Processing
Civil and Military Applications of Z-Plane Technology
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Sensor exploitation of on-focal-plane signal processing for tactical airborne applications
David E. Ludwig, Ronald Indin
Design approaches to tactical air defense are outlined. A SAM and an air-to-air missile trajectory are used to optimize a system design for maximum target detection range, taking system noise and background clutter noise into account. Detection ranges of 30 km are found to be feasible except for bearing angles close to 90 and 270 deg when the background is between 35 and 75 km distant. Methods to operate in these gaps are suggested. For a 2D Dynamic Stare simulation using a real earth background, background noise was cut by five orders of magnitude, representing a base case type of performance for Dynamic Stare. Changes to make the system high resolution and high sensitivity are discussed.
Application of Z-plane technology to the remote sensing of the earth from geosynchronous orbit
The usefulness of Z-plane technology to GEO instrumentation with regard to data fidelity, data compaction, and parallel processing is discussed. The application of Z-plane technology to imaging spectrometers and advanced lightning mappers is addressed. Desirable design characteristics for Z-plane signal processing are given.
Applications of smart neuromorphic focal planes
Robert Forsell Jr., Allison L. Thornbrugh, Carl A. Preyer
Space-based sensors currently transmit large amounts of raw data to their receiving stations, forcing large bandwidths to be used and large data archives maintained. One possible solution to this data management problem is the use of more intelligent processing onboard the spacecraft. Neural networks are proposed as a trainable, mutable means of achieving sensor signal processing, sorting, and classification before infrared (IR) focal plane data leaves the cryogenic seal. Two questions arise: (1) can a neural network of appropriate size learn a sensor processing classification problem, and (2) will there be devices to implement that neural network as a smart focal plane. In this paper we concentrate on the first issue and show successful results in simulation for a massively parallel, distributed neural network solution to the closely spaced object (CSO) recognition problem, using a defocused JR sensor model with noise, and an uncooperative object or CSO at large distance. The back-propagation learning method is used to train the network. Architectural issues regarding the construction of a prototype neuromorphic focal plane device are also discussed.
Image-processing applications of Z-plane technology
Max Nielsen
Z-plane technology affords the implementation of powerful image processing algorithms which operate with very high speed and with very low power consumption. This paper discusses architectures for implementing conventional image processing operations such as edge detection and enhancement, feature extraction, image encoding, and transform computation. Many of the implementations presented assume the use of cascaded orthogonal Z-Plane modules.
Neural network Z-plane implementation with very high interconnection rates
Neural networks offer the potential for a quantum leap in the capabilities of imaging sensor systems. The critical neural network implementation factors are: weighted interconnect between all detector outputs; parallel, linear processing of each detector output; fan-out to multiple (thousands) processing nodes per detector output and the ability to independently change interconnect weights and processor node connections within the detector integration times. For a 128 x 128 pixel detector array, the number of desirable interconnects could be as high as iO per second, compared to the approximately iO rates achieved presently with off-focal plane digital processors. Irvine Sensors Corporation (ISC) has conceived a new way of interconnecting 3-D focal plane readout modules and of laying out their component integrated circuits that appears to fulfill the very high interconnect rate requirements. This concept is described and mterconnectivity and other performance attributes are discussed.
Using a small IR surveillance satellite for tactical applications
John C. Carson, John G. Doleman, Randall G. Williams
This paper describes the key technology, onboard processing, and integration of a space reconnaissance platform consisting of a small smart satellite (Smartsat) designed for compatibility with the launch envelope of a Pegasus class vehicle. Because the platform is designed to the Pegasus class baseline, the operations scenario can use a launch-on-demand concept that provides inherent advantages for tactical force commanders that are not achievable in today's environment. In a very significant departure from traditional designs, Smartsat houses sufficient onboard digital processing so that usable data can be downlinked directly to the forward-located force commanders. This feature minimizes the requirement for high bandwidth data links to the ground and the consequent dependence on large, vulnerable central processing ground stations to produce and distribute usable data for the decision makers. An example of how Smartsat might be applied to tactical air defense is given.
Establishing requirements for homing applications
Robert W. Bass, John C. Carson, John V. Landry, et al.
Miss distance performance has generally required a significant simulation effort. Missile simulation models generally require substantial modification to adapt them to a new system concept or to make major changes within the interceptor design. By conducting a sensitivity analysis, an alternate approach is presented to assist the analysis of the the miss and establishing the system level requirements. The analysis section of this paper analyzes each of the three miss components aimpoint determination, measurement accuracy, and interceptor dynamic response. Observation and sample calculations are presented for a maneuvering and a non-maneuvering target. Once the miss requirement has been analytically determined as a function P, then the analytical process can be worked backwards to determine the range and range rate uncertainty requirement at handover, or if at the start of end game engagement, the total angular accuracy (in a r.s.s sense) of the system and required data rate may be determined.
Electronic Design and Technology for On-Focal-Plane Signal Processing
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Potential architectures for superconductive IR focal plane sensors
Larry R. Eaton, Arnold H. Silver, Michael Leung, et al.
Extremely low power superconductive electronics (SCE) (low noise preamplifier, analog to digital converter, multiplexer, etc.) for very large focal plane arrays can significantly reduce the overall sensor system power, hence its weight and volume, thus reducing overall mission cost. The general architecture for a Z-plane, all-superconducting technology focal plane signal processor is presented illustrating the functional elements and their general configurations. The low noise and speed of the TRW developed SCE permits unique solutions to focal plane array signal processing issues such as in-line gamma suppression and digital signal integration.
On-array spike suppression signal processing
Keith H. Norsworthy, James H. Michels
This paper relates spike-adaptive TDI performance to the level of the background encountered and describes alternative approaches to spike-spike suppression that void the baseline equalization problem. The 'Lowest of N' and the 'Iterative Lowest of N' algorithms are identified as spike suppression methods that are independent of detector baselines.
Low-power analog-to-digital converter
Paul Ernest Green
This paper describes the design and testing of a low power Analog to Digital converter. In the design of Z-Plane focal plane array technology the consumption of power by circuitry in the signal processing electronics, that are part of the Z-Plane, is a primary limiting factor in the overall Z-Plane system signal processing architecture. The Analog to Digital converter was designed by applying charge-coupled device (CCD) technology to the binary weighing problem. The Analog to Digital converter is, with the exception of the comparator, an all digital CMOS design. The design concepts are discussed along with preliminary test results.
Development of algorithms for on-focal-plane gamma circumvention and time-delay integration
Mark A. Parish
Algorithms are described for ordering, averaging, and spike adaptive non-linear gamma circumvention. These algorithms take advantage of the nominally matched-insignal and position-correlated samples from the detectors of the time delay integration (TDI) chain of a scanning sensor. The effects of averaging and median (ordering) filtering on Gaussian noise and Gaussian plus gamma noise are presented along with the requirement for additional post filtering for these algorithms. Monte Carlo techniques are used to predict the performance of the various circumvention algorithms for both endoatmospheric and exoatmospheric applications. Finally, selected gamma circumvention algorithms suitable for on-focal plane mechanization using large scale integration (LSI) technology are presented.
Current HYMOSS Z-technology overview
This paper provides an overview of the current state-of-the-art HYMOSS (Hybrid Mosaic On Stacked Silicon) Z-technology. In the first part of this paper, an introduction to the HYMOSS physical characteristics is presented. This includes a description of the stacked substrates (cube) and mounting hardware (module). The basic steps in manufacturing HYMOSS are covered. The paper concludes with a description of the two newest endeavors for HYMOSS technology: stacking of superconducting ICs, digital memory, and processor ICs.
Z-Plane Module Manufacturing and Producibility
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Packaging of electronics for on- and off-FPA signal processing
Stuart N. Shanken
The process for manufacturing parallel processors using Z-plane technology is described along with the interconnectivity achievable for parallel processors. A thermal analysis performed on a typical module using the NASA SINDA model is shown. The Z-plane packaging technology producibility and reworkability are addressed.
Producibility of Z-technology focal planes in a rate production/highly automated CIM environment
Charles E. Schmitz
The transition from the relatively costly, low-rate pilot production of Z-technology focal planes to high-rate production in a cost-effective environment is discussed. The use of computer-integrated manufacturing and automation in this transition is addressed. The proposal process and systems specification in the transition is reviewed.
Automation challenges for space on earth: the challenges of pioneering hybrid circuit automation
John F. Maxwell
This paper addresses the challenges in creating and developing an automated factory for the production of mosaic focal plane arrays. It is shown how the modular concept has been employed to its maximum benefit in the development of the array. Finally, it is demonstrated how solid strategic planning can result in significant benefits beyond the immediate solution for the problem at hand; that is, turning a point solution into an industry solution.
Space/performance qualification of the tape automated bonded devices
Omkarnath K. Gupta, James J. Knight
Quality assurance, wafer lot production, device testing, postprobe processing, and qualification and quality screening of tape automated bonded devices are discussed. These devices are qualifed for space applications and ready to assemble directly into production modules.
Putting the automation in tape automated bonding
William C. Whitworth
Tape automated bonding processes have been adapted to the development of a fully automated cell. Details of the early cell design and planning are presented, including a discussion of reliability and producibility advantages achievable from the cell and some early problems encountered in the development. Test results from the first demonstration modules are presented along with projections for results considered achievable with the automated cell.
High-speed/high-volume radiometric testing of Z-technology focal planes
Jerome L. Johnson
Performance testing of large area mosaic focal planes requires high speed and high volums test methods because of the large number of individual elemsnts to be tested. Extensive use of parallel activities is required to avoid the sequential delays involved in loading, evacuating, cooling, testing, warming, pressurizing, and unloading the test articles. A parallel path production test system designed for automated testing of up to twelve thousand detector channels per hour will be described.
Production integration of automated SPC/SQC testing and inspection for rate production of Z-architecture focal planes
Sandra H. Whitten, Frank D. De Meo
In a highly automated, high rate, "hands off" production system, in-process inspections can no longer be isolated from the production processes, but must be commingled chronologically and physically within the manufacturing processes and their applicable equipments. This must be accomplished, however, without losing the autonomy and purposes of inspection in the classical sense. This paper will not only show how inspections can be maintained in such an environment of automation, but how processes, yields and sample inspection levels can be enhanced by real time and near-term correlation of process and inspection variables.
128-layer HYMOSS-module fabrication issues
The fabrication of the first Z-technology module with 128 active layers of readout electronic circuitry is being pursued. Several issues which will be investigated regarding the 128-layer module build, such as photolithographic processing at the edge of the module (edge effects) and module buttability, are discussed in this paper. Other topics which are covered apply to future applications of fully populated HYMOSS modules. These topics include possible reductions of thermal mass for quick cool-down time applications and improvements of end-to-end yield for low-cost applications.
Detector Fabrication and Integration
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Automation of IRFPA production processes
James Egerton, Nancy Dieselman, William M. Higgins, et al.
This paper examines three applications of automation technology in the manufacture of Infrared Focal Plane arrays. Areas to be examined ar wafer handling during array fabrication up through dicing, automation ofLiquid Phase Epitaxy, and automation of bump bonding. The collection of factory data and its use in control of the manufacturing process will also be discussed. Specifics related to the production of Z-module architecture will be emphasized.
Electronic Design and Technology for On-Focal-Plane Signal Processing
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Z-plane technology: retrospective and predictions
James C. Fraser
Issues concerning IR system design that drive Z-plane technology development are discussed. Key characteristics of IR phenomenology are briefly addressed, followed by a discussion of critical IR focal plane array performance parameters as they relate to sensor design tradeoff issues. Possible future directions for radical approaches to Z-plane IR focal plane arrays are suggested.