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Proceedings Paper

An experimental study of machinability of FGH95 in end milling with coated carbide tools
Author(s): Jin Du; Chao Tan
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Paper Abstract

FGH95 is one of difficult-to-cut nickel-based powder metallurgy (PM) superalloys which are commonly used in advanced turbo-engines. Firstly, this paper presents an orthogonal design experiments to study the cutting force and cutting temperature variations in the end milling of FGH95 with two kinds of coated carbide tools. It is found that AlTiN coated solid carbide end mill is suit for machining FGH95 nickel-based powder metallurgy superalloy. Experimental results show that with the increase of cutting speed, radial depth of cut, feed rate, there is a growing tendency in cutting forces. Among the cutting condition parameters, cutting speed has the greatest influence on cutting forces, especially when cutting speed exceeds 55m/min. With the increase of cutting speed and radial depth of cut, cutting temperature increases. However the cutting temperature decreases slightly as the increasing of feed rate. Reason for temperature variations is investigated in this paper. Secondly, tool wear mechanism in end milling of FGH95 is analyzed. It is shown that chipping on cutting edge is the most dominate wear mechanism which dominates the deterioration and final failure of the coated carbide tools. Thirdly, the machined surface topography is measured with white light interferometer and Super depth digital microscope. Based on the measurement, it is found that better surface roughness and waviness are obtained with using AlTiN coated carbide tools than by TiAlN/TiN/TiAlN coated ones.

Paper Details

Date Published: 24 May 2011
PDF: 7 pages
Proc. SPIE 7997, Fourth International Seminar on Modern Cutting and Measurement Engineering, 799717 (24 May 2011); doi: 10.1117/12.887465
Show Author Affiliations
Jin Du, Shandong Univ. (China)
Chao Tan, Shenyang Lining Aero-Engine Group Corp. (China)

Published in SPIE Proceedings Vol. 7997:
Fourth International Seminar on Modern Cutting and Measurement Engineering
Jiezhi Xin; Lianqing Zhu; Zhongyu Wang, Editor(s)

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